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CPS FA1000 SERIES, Руководство по эксплуатации

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FA1000 SERIES REFRIGERANT RECOVER 

/ RECYCLE / EVACUATION AND RECHARGE UNIT

OPERATION MANUAL

Models: FA1000, FA1000A, FA1000B FA1000AB, FA1000E, FA1000J

Unit covered under US Patent

8,082,750 and other patents

pending.
Certified by ITS under SAE 

J2911 to meet SAE J2788 for 

R-134a.
Certified by ITS under SAE 

J2911 to meet high voltage 

compressor service per SAE 

2788 for R-134a.

Содержание FA1000 SERIES

Страница 1: ...ANUAL Models FA1000 FA1000A FA1000B FA1000AB FA1000E FA1000J Unit covered under US Patent 8 082 750 and other patents pending Certified by ITS under SAE J2911 to meet SAE J2788 for R 134a Certified by ITS under SAE J2911 to meet high voltage compressor service per SAE 2788 for R 134a ...

Страница 2: ...ons 4 Initial Equipment Preparation 5 Initial Set Up 6 Operating Instructions 7 16 Maintenance 17 20 High Voltage Charging Hose Maintenance and Troubleshooting Chart 21 Service Parts and Accessories 22 23 Warranty and Contact Information 23 2 FA1000 Specifications Models FA1000 FA1000B FA1000J FA1000A FA1000AB FA1000E Compressor Type 2 3 HP 2 cylinder oil less reciprocating compressor Dimensions 2...

Страница 3: ...ting instructions Languages include English Spanish French German Chinese and more A highly accurate electronic charge scale Microprocessor Integrated mass flow system keeps track of how much refrigerant has run through the filter drier giving the user maxi mum amount of run time on each filter 150 LBS per filter Cartridge type 41 inch cubic filter drier Mounted directly on the storage cylinder fo...

Страница 4: ... all hoses may contain liquid refrigerant under pressure Contact with refrigerant may cause frostbite or other related injuries Wear proper personal protective equipment such as safety goggles and gloves When disconnecting any hose please use extreme caution CAUTION avoid breathing refrigerant vapors and or lubricant mist Exposure may irritate eyes nose throat and skin Please read the manufacturer...

Страница 5: ...models FA1000E Place the tank on the center of the scale Make sure the tank is free standing 1 Install the filter bracket on the recovery tank as shown in Figure 2a Secure the filter bracket to the tank collar using the supplied tie straps Cut off the excess tie strap after fully tightening 2 Secure the filter to the bracket using the supplied Velcro straps making sure the arrow on the filter is p...

Страница 6: ... use NON USA would be used for anywhere outside of the USA Keep in mind the operation of the unit is slightly different depending on which mode you use Push either the SAE or NON USA key for selection Now the laguage selection screen comes up Push the key next to the desired language The LCD will now show SELECT DEFAULT UNITS OF WEIGHT Push the weight measurement system you are most likely to use ...

Страница 7: ... Make sure the Oil Injection if equipped valve is in the OFF position Push the momentry Power switch to ON The unit will run a brief diagnostic routine LCD will read RE Zeroing PT Please wait Once done with PT calibration process the unit will proceed to the automatic air purge sequence This will take up to 3 minutes AUTOMATIC AIR PURGE PLEASE WAIT The LCD screen should now read This is called the...

Страница 8: ...EMAINING 26 00 LBS START QUIT RECOVERY IN PROGRESS PLEASE WAIT RECOVERED 1 00 LBS TANK CAPACITY REMAINING 25 00 LBS QUIT When the unit reaches approximately 20 hg vacuum The LCD will now read The unit will proceed to drain the recovered oil RECOVERY COMPLETE RECOVERED 2 00 LBS DRAINING OIL 00 00 45 PLEASE WAIT QUIT RECOVERY COMPLETE RECOVERED 2 00 LBS TO VACUUM QUIT Record the RECOVERED weight rea...

Страница 9: ...ROGRESS The unit will then proceed to a 2 00 minute leak check test The LCD will now read From the Main Menu screen Push the EVACUATE key 00 10 00 TIME TIME START QUIT SET EVACUATION TIME The LCD will now read Push the or ARROW keys until the desired vacuum time is programmed Once done push the START key SELECT MODE RECOVER EVACUATE CHARGE FULL CYCLE TANK REFILL CHARGE QUIT EVACUATION COMPLETE If ...

Страница 10: ...recharge a mobile A C system after it has been properly evacuated This is also the time to inject oil back into the A C system See special instructions on page 23 for High Voltage Compressor A C system charging From the Main Menu screen Push the CHARGE key SELECT MODE RECOVER EVACUATE CHARGE TANK REFILL LOW SIDE HIGH SIDE BOTH The LCD will now read Select which service hose unit should charge thro...

Страница 11: ... Once the CHARGE DISPENSED equals the CHARGE The LCD will read Close HIGH SIDE COUPLER Push CONTINUE key CLOSE HIGH SIDE COUPLER CONTINUE The LCD will now read The CHARGE DISPENSED reading will begin to increase Note If the unit does not completely dispense the charge into the A C system the LCD will notify the user of options to complete the charge START CAR A C SYSTEM CONTINUE PLEASE WAIT Start ...

Страница 12: ...e FULL CYCLE key FULL CYCLE The fully automatic mode is commonly used at quick car care service facilities where no leaks or repairs are required but the A C system seems to be undercharged IMPORTANT Before starting the recover of the refrigerant a refrigerant identifier should be used to to determine the type and purity of the refrigerant Failure to properly identify the refrigerant could potenti...

Страница 13: ...hen the unit reaches the required vacuum level the unit will proceed to drain the recovered oil The LCD will now read If the CHANGE UNITS key is pushed the LCD will read Select units of measure SELECT UNITS OF MEASURE LBS LBS OZ KGS GRAMS OZ The LCD will now read Continue by pushing the or ARROW key until the charge amount is programmed Once desired amount is programmed push the START key CHARGE S...

Страница 14: ...as passed or the SKIP key is pushed The LCD will read For model FA1000 FA1000B use the 481500 Oil Dye injector kit to inject oil into the mobile A C system For all other models use the integrated oil injection bottle to add oil into the mbobile A C system CHARGING CHARGE SELCTED 2 00 LBS CHARGE DISPENSED 0 00 LBS QUIT The LCD will now read The CHARGE DISPENSED reading will begin to increase Note I...

Страница 15: ...te FULL CYCLE COMPLETE REFR RECOVERED 2 00 LBS CHARGE SELECTED 2 00 LBS CHARGE DISPENSED 2 00 LBS QUIT SELECT MODE RECOVER EVACUATE CHARGE FULL CYCLE TANK REFILL The LCD will return to the MAIN MENU OPERATING INSTRUCTIONS FOR THE FA1000 15 Start car A C system Push CONTINUE key START CAR A C SYSTEM CONTINUE PLEASE WAIT ...

Страница 16: ...ANK AND TURN IT UPSIDE DOWN START QUIT Note To speed up the Refill process turn the supply tank upside down or make sure the liquid refrigerant is being recovered The LCD will now read Caution Do not turn off unit If stoppage is required close the HIGH SIDE COUPLER and all the unit to complete the clear ing process REFILLING 20 00 LBS TO GO UNTIL TANK IS FULL QUIT COMPLETING TANK REFILL PLEASE WAI...

Страница 17: ... filter cleaning remove the filter from the bracket Hang the filter so the hose coming from the back of the unit is on the bottom FILTER CHANGE EVACUATING FILTER PLEASE WAIT QUIT The LCD will now read The evacuation process will take about 2 5 minutes The unit will run until a filter has been evacuated When choosing the RECOVER or FULL CYCLE modes the unit will remind the user to order a filter wh...

Страница 18: ...LEFT ENTER 1 2 3 4 5 6 7 8 Automatic Non condensable Gases NCG Purge Upon start up of the unit the NCG purge will begin automatically If the compressor was recently run it could take up to 30 minutes before the NCG routine is allowed to run To perform this operation simply turn the unit off and back on CHECK VACUUM PUMP OIL 10 hrs OF RUN TIME HAVE ELAPSED SINCE LAST OIL CHANGE PLEASE CHANGE OIL TH...

Страница 19: ...TCH CALIBRATION WEIGHT 0 g YES NO The LCD will now read Place Calibration Weight on tank Push the YES key if weight reading matches Calibration weight Push the NO key if weight does not match See service manual for complete scale re calibration procedure A 25LB or 15KG Class F weight will be required for scale re calibration The LCD will now read Push the YES key to proceed with RE ZERO scale Note...

Страница 20: ...te the Pressure Transducer PT RE ZEROING P TRANSDUCER PLEASE WAIT 0 1 PSI MAINTENANCE SELECT MODE CHANGE FILTER SCALE PT ZERO QUIT The LCD will now read Wait until the LCD screen changes TARE OPERATION COMPLETE WEIGHT 0 CURRENT SCALE WEIGHT g YES NO The LCD will now read Push the YES key if CURRENT SCALE WEIGHT is zero The unit will re boot and go to the MAIN MENU Pushing the NO key will repeat Re...

Страница 21: ...s seal type fitting on the ends of the service hoses and interconnecting hoses No hose gasket maintenance is required on brass to brass type connections The fittings connecting to the filter drier do use a rubber hose gasket When changing the filter drier check the gaskets for wear Replace if required Periodically inspect all refrigerant hose assemblies service hoses and both service coupler inner...

Страница 22: ... filter bracket straps FA1000X2 DOA out comp suction hose Item Description FA1000X3 Comp discharge DOA HX IN hose AR2788X14a 1 2 ACME tank refill adaptor FA1000X4 DOA HX OUT HV1 tee hose AR2788X14b 1 4 SAE tank refill adaptor FA1000X5 DOA oil drain HV3 hose AR2788X16 Low side gauge kit FA1234X21 FA1000 DOA IN tee AUX HS1 purge hose AR2788X17 High side gauge kit AR2788SX38 HV1 tank vapor bulk head ...

Страница 23: ...PAIR POLICY CPS guarantees that the Mach 7 is free of manufacturing and material defects for one year If a component should fail during the guarantee period it will be repaired or replaced at our option at no charge This guarantee does not apply to components that have been altered misused or returned solely in need of field service maintenance This repair policy does not include components that a...

Страница 24: ...www cpsproducts com 73 088 REV B ...

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