12
3 LEAK TESTING OVERVIEW
3.1.2 Internal pressure changes of the tested part and master
In the BAL and the DET stage, the differential pressure
resulting from leaks rises at a constant rate with time. In the
DET stage, the differential pressure sensor (DPS) output is
zeroed through an auto-zero operation before a differential
pressure reading is produced.
3
3
.
.
2
2
L
L
e
e
a
a
k
k
R
R
a
a
t
t
e
e
T
T
h
h
e
e
o
o
r
r
y
y
a
a
n
n
d
d
E
E
q
q
u
u
a
a
t
t
i
i
o
o
n
n
s
s
When a differential pressure is detected, it can be converted to leak rate unit mL/min by using a conversion
equation derived from Boyle's Law. Using the unit's leak calibration facility removes the need for
calculations based on the conversion equation.
a) Pressure and Volume Relationship
The relationship between pressure and volume is stated in Boyle’s law. Boyle’s law: for an ideal gas,
pressure multiplied by volume is a constant if the temperature is constant. In mathematical form:
PV = constant (where P is in absolute pressure units.)
A leak is measured by a change in pressure. The amount of leakage to atmosphere is calculated and
expressed by the following equation derived from Boyle’s law.
Leakage (
Δ
V
L
) = Ve ×
Δ
P / Patm
Where:
Ve:
Equivalent internal volume
∆
P:
Pressure drop due to a leak
Patm:
Atmospheric pressure
The definition of internal equivalent volume (Ve) is the volume of air of
the entire Work-side pneumatic circuit at a particular test pressure. It
also includes a diaphragm deformation factor of the DPS. Ve is used
as leak coefficient K(Ve) in the leak rate calculation.
NOTE
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