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Triton R134a Range 

 

 
 
 

Manual operation undercounter cooler 

Triton R134a Range 

Page 13 

 

Cornelius Deutschland GmbH 
Document no: TD1014600EN 
Version A, 24.09.2019, Index 0 

 
Remark ->  Water filters:  
In case the system is equipped with a water filter, the filter cartridge needs to be removed before doing the 
cleaning / sanitization and replaced by a blind plug that allows bypassing the filter. Do not use any empty 
service filter cartridges to flush the sanitizing agent into the system, as this will not allow a proper and 
consistent level of sanitizing agent in the unit. 
In addition, the high levels of agent passing through the dispenser when using such cartridges may damage 
components such as sealings, O-rings, etc. in the dispenser. 
 
Remark ->  Carbonator- / Circulation pumps 
With units such as Triton, Apexx and Energize the carbonator- and soda circulation pumps must be turned off 
during the cleaning / sanitization process (otherwise foaming issues will occur). 
 
Remark ->  Stillwater lines inside the cooler 
In case your equipment has still water lines, it must be made sure that these are also being cleaned / 
sanitized. 
In case your equipment currently does not use Stillwater, the line must be equipped with a stopcock to 
manually drain sanitizing agent from this tube. 
In case the Stillwater line is in general not being used on the cooler, it is recommended to disconnect this line 
as close as possible from the water cycle and close the water line with a blind plug (this avoids areas within 
the circuit which might not be sufficiently flushed). 
 
Remark ->  Electrical post-mix valves, which cannot be manually operated

  

This type of taps must be operated electrically.  When doing this, it needs to be considered that on some 
dispense equipment the 24V electrical power supply to the valves is cut, when the empty electrode in the 
carbonator bowl is reached.  In that case the empty sensing must be bypassed, by e.g. short circuiting all 
connectors on the plug of the level probe connection. 
 
Remark ->  CO

2

- or Water pressure sensors on the dispense equipment

 

Depending on the type of equipment you may have CO

2

- or water pressure sensors installed, which will in 

case of low CO

2

 or low water supply cut the 24V power supply to the valves. 

In order to still be able to operate the system during the sanitization process, it is required to short circuit such 
sensors (make sure to put them back into operation after service). 
 
Remark ->  Post-mix valve blocks 
It is recommended to clean / sanitize the valve blocks separately. Especially valve blocks with an integrated 
stop cock (e.g. Lancer block) need special care, as the gap in the stop cock allows bacteria to collect, which 
might not be sufficiently treated with the sanitizing agent. 
 
In case the dispenser is out of operation (without cooling) for more than 10 days, it is necessary to run the 
cleaning- and sanitization procedure prior to putting the unit back into operation. 
 
Should it be necessary, to open a once sanitized system again (e.g. to install a new water filter)  
all opened connections must be disinfected with a sanitization spray prior to reconnecting. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Содержание Profile 150

Страница 1: ... Triton R134a Range Manual operation English ...

Страница 2: ...019 Revision status Index 0 Protection notices in accordance with DIN ISO 16016 2002 5 The reproduction distribution and utilization of this document as well as the communication of its contents is prohibited unless expressly permitted Violations shall result in an obligation to pay damages All rights reserved with regard to filing for registering patents utility models or design patents www corne...

Страница 3: ...2 Connection 9 4 3 Connecting Premix and Postmix Syrup 9 4 4 Connecting Soda Water and Still Water 9 4 5 Power Supply of the Electric Valves 9 4 6 Connection of Still Water Control 9 5 Putting into and out of Service To be done only by operator 10 5 1 Putting into Service 10 5 2 Turning on the Unit 10 5 3 End of Operation 11 5 4 Daily Inspection To be done only by operator 11 5 5 Putting out of Se...

Страница 4: ...se Improper use of the unit and unauthorized modifications to the unit and its components may cause personal injury and equipment damage for which Cornelius Deutschland GmbH shall assume no liability Improper use of the unit is prohibited The following in particular is regarded as improper use Mobile operation of unit Operation of unit in areas without supervision by skilled personel Operation of ...

Страница 5: ...e who has the relevant training experience and information and knowledge of relevant standards laws regulations accident prevention regulations generally accepted safety related regulations and operating conditions to be able to perform the required activities as well as recognize potential risks and avert them For assignments requiring expert knowledge e g in electrical engineering mechanics or f...

Страница 6: ...ply cord is damaged do not carry out any repair work on this It must be replaced by the manufacturer its service agent or similarly qualified persons in order to avoid a hazard Danger Risk of death from electric shock Touching live electrical parts will result in a risk of electric shock Do not carry out any work on the electrical system Warning Risk of burns when touching hot parts of the unit To...

Страница 7: ... or moisture entering a unit as well as certain weather conditions e g condensate forming at the unit sunlight will cause damage to the unit and its components Protect the unit and its components by storing the unit in a clean and dry place and by ensuring stable ambient conditions If possible store the unit in its original packaging Unpacked units must be covered with a dustproof cover No condens...

Страница 8: ...nces 230 VAC 6 10 50 Hz Triton 150 Procon Triton 350 Triton 700 Triton 2500 Max Power consumption 950 W 1200 W 1300 W 2400 W Max current 5 A 6 5 A 6 5 A 11 5 A For the Triton 2500 devices the operator must ensure that the maximum system impedance at the point of connection to the public low voltage supply is less than or equal to Zmax of 0 173 Ω If necessary the operator must consult with the resp...

Страница 9: ...th a transformer with 24 Volts 100 VA for the electric power supply of the valves in the tower For the power supply of the valves these are connected to the connecting bus X40 at the circuit diagram at the Tritons inner panel according to the circuit diagram In the case of insufficient CO2 pressure at the carbonator inlet the power supply to the valves is switched off In addition to this a lamp in...

Страница 10: ...uid is leaking call a service technician 5 2 Turning on the Unit To be done only by expert The water bath must be filled up to ca 1 cm under the overflow with tap water Refer to the technical data for the amount required To prevent algae from forming in the water add the disinfectant Molco PN 14 9670 150 The 150 ml container of disinfectant is sufficient for 30 liters of water Insert the mains plu...

Страница 11: ...ves works only by using the factory fitted transformer for power supply to the dispensing valves as shown in the circuit diagram and is not possible by Triton 700 FF 5 3 End of Operation It is imperative that the CO2 cylinder and water line be turned off each time operation is ended 5 4 Daily Inspection To be done only by operator Check whether carbon dioxide and water lines are open Working with ...

Страница 12: ...nly based on the following recommendations To be cleaned by trained specialists CO2 lines Product lines Syrup lines Soda water lines Before commissioning X X X Before each change of type of beverage X X Before and after a pause of more than 1 week X X Every 2 weeks X Every 3 months X X Every 12 months X 6 2 Cleaning and Disinfection Procedure before use In order to achieve a proper hygienic perfor...

Страница 13: ...th a blind plug this avoids areas within the circuit which might not be sufficiently flushed Remark Electrical post mix valves which cannot be manually operated This type of taps must be operated electrically When doing this it needs to be considered that on some dispense equipment the 24V electrical power supply to the valves is cut when the empty electrode in the carbonator bowl is reached In th...

Страница 14: ... dry running of the pump e g by pulling the plug of the pump 2 3 Connect the water line feeding the dispenser to CO2 gas pressure and drain all water from the tubing of the system This ensures that the sanitizing agent that is afterwards flushed into the dispenser is not being diluted e g in the carbonator bowl Afterwards close the gas supply again and depressurize the system 2 4 Connect the clean...

Страница 15: ...mains water line again refer to filter manufacturer guidelines in case the filter needs priming prior to use In case a hygiene filter is being used on the dispenser it must be ensured that the new filter cartridge is inserted prior to flushing the system with water This ensures that a just sanitized system is not being contaminated again by using poor quality mains water to flush out any remaining...

Страница 16: ...ect container and enriched with CO2 with fresh product Beverage foams at all taps CO2 pressure too high Set pressure All Syrup Connect container enriched with CO2 with fresh product All beverage too warm Check storage temp See Beverage too warm Tap just outputs Carbonator pump is Check if water feed line is concentrate not running open Check water flow pressure of 0 2 MPa 2 bar Check whether the c...

Страница 17: ...6 5 11 5 Refrigerant R134 a in kg 0 220 0 285 0 410 0 800 Carbonator pump output in liter hour at 1 MPa 10 bar 280 280 280 2x280 Circulation pump output in liter hour at 0 2 MPa 2 bar 320 320 320 320 Cooling ice bank performance in watt 420 660 770 1165 in kcal h 360 570 660 1000 Number of cooling coils Syrup 6 6 8 10 Premix 1 1 1 1 Drinking water 0 1 1 1 Still water 1 1 1 1 Dimensions in mm Heigh...

Страница 18: ...4a Range Page 18 Cornelius Deutschland GmbH Document no TD1014600EN Version A 24 09 2019 Index 0 9 Illustration of the Triton Triton 150 Procon 350 Triton 700 Triton 2500 example Triton 350 9 1 Connections at the Unit Triton 150 Procon Triton 350 Triton 700 Triton 2500 ...

Страница 19: ...Manual operation undercounter cooler Triton R134a Range Page 19 Cornelius Deutschland GmbH Document no TD1014600EN Version A 24 09 2019 Index 0 10 Flow Chart and Circuit Diagram 10 1 Flow Chart Flow Chart Triton 150 Procon ...

Страница 20: ... Triton R134a Range Manual operation undercounter cooler Triton R134a Range Page 20 Cornelius Deutschland GmbH Document no TD1014600EN Version A 24 09 2019 Index 0 Flow Chart Triton 350 ...

Страница 21: ... Triton R134a Range Manual operation undercounter cooler Triton R134a Range Page 21 Cornelius Deutschland GmbH Document no TD1014600EN Version A 24 09 2019 Index 0 Flow Chart Triton 700 ...

Страница 22: ... Triton R134a Range Manual operation undercounter cooler Triton R134a Range Page 22 Cornelius Deutschland GmbH Document no TD1014600EN Version A 24 09 2019 Index 0 Flow Chart Triton 2500 ...

Страница 23: ...Range Manual operation undercounter cooler Triton R134a Range Page 23 Cornelius Deutschland GmbH Document no TD1014600EN Version A 24 09 2019 Index 0 10 2 Circuit Diagram Circuit Diagram Triton 150 Procon 350 and 700 ...

Страница 24: ... Triton R134a Range Manual operation undercounter cooler Triton R134a Range Page 24 Cornelius Deutschland GmbH Document no TD1014600EN Version A 24 09 2019 Index 0 Circuit Diagram Triton 2500 ...

Страница 25: ...erating instructions Part number of the device __________________ Serial number of the device __________________ Installation site __________________ Installation date __________________ Installed by __________________ Settings Target Actual Water flow pressure 0 2 MPa 2 bar dynamic ____ MPa CO2 pressure 0 52 to 0 58 MPa 5 2 to 5 8 bar ____ MPa CO2 volume at 4 C 4 0 by vol ____ by vol Carbonator f...

Страница 26: ... Triton R134a Range Manual operation undercounter cooler Triton R134a Range Page 26 Cornelius Deutschland GmbH Document no TD1014600EN Version A 24 09 2019 Index 0 13 Declaration of Conformity ...

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