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FlavorFusion Installation Manual    

© 2012, IMI Cornelius Inc.

- 15 -

Publication Number: 620055764INS

TROUBLESHOOTING

IMPORTANT: Only qualified personnel should service internal components or electrical wiring.

!

WARNING

:

If repairs are to be made to a product system, remove quick disconnects from the applicable product tank, then relieve 
the system pressure before proceeding. If repairs are to be made to the CO

2

 system, stop dispensing, shut off the 

CO

2

 supply, then relieve the system pressure before proceeding. If repairs are to be made to the refrigeration system, 

make sure electrical power is disconnected from the unit.

Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If the 
unit does not dispense, check the following chart under the appropriate symptoms to aid in locating the defect.

Dispenser Troubleshooting

Symptom

Cause

Remedy

Blown fuse or circuit 
breaker

A. Short circuit in electrical wiring

B. Inoperable agitator motor (shorted 

motor)

A. Repair Wiring

B. Replace gear motor

Agitator does not turn

A. No power

B. Improperly installed upper ice 

chute assembly (Reed switch is 
not being activated)

C. Inoperable reed switch

D. Electrical board driver circuit is 

defective

E. Gear motor has open circuit

F.

Reed switch is not activated 
Improper assembly of upper ice 
chute to lower chute

G. Broken wire in the 2-wire harness 

leading to the reed switch

H. Bad connection at main control 

board, J3, pins 2 &3

A. Restore power or plug in unit

B. Check the upper ice chute assem-

bly for proper assembly and oper-
ation

C. Replace reed switch

D. Replace main control board

E. Replace gear motor

F.

Check to make sure tongue of 
upper chute engages into the back 
of the lower chute, ensure upper 
chute engages outside the lower 
chute, and snap front of chute into 
place

G. Repair of replace 2-wire harness

H. Repair connection or replace 2-

wire harness

Ice dispenses contin-
uously

A. Ice gate mechanism is stuck in 

open position

B. Stuck or bent ice lever (does not 

allow gate to close and open reed 
switch)

A. Inspect gasket for proper position. 

Examine gate plate to see if it 
slides freely behind the lower ice 
chute.

B. Examine ice dispense lever to see 

if it is bent.

Slushy ice or water in 
hopper

A. Blocked drains in cold plate

B. Poor ice quality due to water qual-

ity or ice maker problems

A. Remove access covers in cold 

plate cover & inspect/clean drains

B. Correct water quality or repair ice 

maker

Beverage does not 
dispense

A. No 24VAC to valves

B. No CO

2

 pressure

A. Restore 24 VAC to valves

B. Restore CO

2

 pressure

Содержание FlavorFusion

Страница 1: ...TH COLD CARBONATION Installation Manual Release Date February 20 2012 Publication Number 620055764INS Revision Date N A Revision A Visit the IMI Cornelius web site at www cornelius com for all your Li...

Страница 2: ...rvice required by or loss or damage resulting from any of the following occurrences including but not limited to 1 other than normal and proper use and normal service conditions with respect to the Pr...

Страница 3: ...djust Carbonator CO2 Regulator and Turn Water Inlet Supply Line ON 5 Unit Operation 5 Gate Restrictor Plate and Adjustment 6 Programming Mode 7 Programming Mode Flashing Sequences 7 Setting Water Flow...

Страница 4: ......

Страница 5: ...te injury or equipment damage SAFETY TIPS Carefullyreadandfollowall safety messages inthismanualandsafety signsontheunit Keepsafety signsin goodconditionandreplace missingordamageditems Learnhowtooper...

Страница 6: ...use residual sanitizing solution or water remaining inside the unit to freeze resulting in damage to internal components CO2 CARBON DIOXIDE WARNING DANGER CO2 displaces oxygen Strict attention MUST be...

Страница 7: ...s not designed to be an ice crusher Use of large chunks of ice which jam up inside the hopper will cause failure of the agitator motor and damage to the hopper If bagged ice is used it must be careful...

Страница 8: ...gure 7Figure 7 Route the drain tube to an open drain with the end of the tube above the flood level of the drain Use the tubing fittings clamps and insulation provided with the Dispenser to assemble t...

Страница 9: ...age around the valve shaft 2 The carbonator CO2 regulator is fixed at a nominal 75 psi 3 Open one of the post mix dispensing valves to exhaust trapped air inside the carbonator tank CAUTION Never oper...

Страница 10: ...th small openings To adjust the gate restrictor plate loosen the 4 nuts that hold the ice chute assembly to the bin The restrictor plate can now be moved up or down When the restrictor plate is fully...

Страница 11: ...dispense button LED flashes in a sequence cycle according to one 1 of six 6 dispense types For Brand Keypads only dispense types 1 and 2 are used For Bonus Flavor Keypads dispense types 3 through 6 a...

Страница 12: ...the appropriate nozzle and press the left program button for a 4 second dispense of carbonated water There should be approximately 10 oz dispensed 4 If necessary adjust the water flow control empty r...

Страница 13: ...sing and holding both programming buttons for 4 sec onds Setting a Button to Dispense Non carbonated Water Only 1 Program the designated button to dispense non carbonated water see Programming Mode 2...

Страница 14: ...UNTING TEMPLATE 30 26 3 8 1 13 16 1 5 16 18 5 8 12 9 3 1 2 9 1 2 11 23 21 1 4 30 31 1 2 REMOVABLE SINK RECOMMENDED COUNTER OPENING SIZE 9 X 12 FOR UTILITIES AND BEVERAGE TUBING OPENING CAN BE LOCATED...

Страница 15: ...orFusionInstallationManual 2012 IMI Cornelius Inc 11 Publication Number 620055764INS DRIP TRAY DRAIN ASSEMBLY DRAIN LINE 1 I D PLASTIC TUBING 6 WITH INSULATION HOSE CLAMP Figure 7 Drip Tray Drain Asse...

Страница 16: ...FlavorFusion Installation Manual Publication Number 620055764INS 12 2012 IMI Cornelius Inc FLOW DIAGRAM Figure 8 Flow Diagram...

Страница 17: ...FlavorFusionInstallationManual 2012 IMI Cornelius Inc 13 Publication Number 620055764INS WIRING DIAGRAM ELECTRIC SHOCK HAZARD DISCONNECT POWER BEFORE SERVICING UNIT Figure 9 Wiring Diagram 120V Unit...

Страница 18: ...FlavorFusion Installation Manual Publication Number 620055764INS 14 2012 IMI Cornelius Inc WIRING SCHEMATIC Figure 10 Wiring Schematic...

Страница 19: ...itch D Electrical board driver circuit is defective E Gear motor has open circuit F Reed switch is not activated Improper assembly of upper ice chute to lower chute G Broken wire in the 2 wire harness...

Страница 20: ...emptied while power was applied to unit 5 min ute time out of carbonator pump motor occurred and carbonator pump is locked off B Note that this can occur while the water filter system is serviced or w...

Страница 21: ...tank blad der A Syrup supply is empty B BIB pump not working C No CO2 or compressed air supply to BIB pump or not enough pres sure A Replace BIB B Replace BIB pump C Check CO2 pressure regulator setti...

Страница 22: ...ry while upper probe reads wet A Check color of leads going to probes Black should go to bottom probe and white to top probe Reverse if incorrect A Poor electrical connections between carbonator tank...

Страница 23: ...and LOW probe reads dry THIS IS AN ERROR CONDITION Check electrical connec tions at the carbonator tank and at connector J4 on the main control board Black wire should be connected to the LOW probe a...

Страница 24: ...FlavorFusion Installation Manual Publication Number 620055764INS 20 2012 IMI Cornelius Inc...

Страница 25: ......

Страница 26: ...IMI Cornelius Inc www cornelius com...

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