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FCB Pinnacle 2 and 4 Flavor Installation Manual

Publication Number: 560007295INS

                                   - 6 -

© 2003-2014, Cornelius Inc.

CO

2

 Installation

!

WARNING

:

Secure the CO

2

 cylinder in an upright position with a safety chain to prevent it from falling over and avoid personal 

injury and property damage.

!

DANGER

:

CO

2

 displaces oxygen. Strict attention MUST be observed in the prevention of CO

2

 gas leaks in the entire CO

2

 and 

soft drink system. If a CO

2

 gas leak is suspected, particularly in a small area, IMMEDIATELY ventilate the 

contaminated area before attempting to repair the leak. Personnel exposed to high concentrations of CO

2

 gas 

experience tremors which are followed rapidly by loss of consciousness and DEATH.

NOTE:  There are 2 

CO

2

 delivery systems available: High Pressure Cylinder; Low Pressure Bulk 

System. High pressure Cylinder requires a Primary Regulator with a minimum inlet pressure of 500 
psi. Low Pressure Bulk System requires a Secondary Regulator with a Maximum inlet pressure of 
200 psi. 

1.

As stated in the Warning, secure the CO

2

 cylinder with a chain so it can not fall over.

2.

Unscrew the protector cap from the CO

2

 cylinder valve. Open the CO

2

 cylinder valve momentarily to blow 

any dirt or dust from outlet fitting before installing the primary CO

2

 regulator, then close the valve. 

3.

Remove the shipping plug from the primary CO

2

 regulator assembly coupling nut and make sure the gas-

ket is in place inside the nut. Install the regulator assembly on the CO

2

 cylinder so the gages can be easily 

read, then tighten the coupling.

4.

Connect the lines to the CO

2

 manifold. 

Connect Syrup and Water Lines

Note the points given below before proceeding:

1.

Syrup and CO

connections require 3/8” I.D. tubing. Water connections require 1/2” I.D. tubing.

2.

All hoses must reach the back of the unit plus an adequate amount of extra tubing to allow the unit to be 
pulled out for servicing.

3.

Size, install, and maintain the water pipe, connections, and fixtures directly connected to a potable water 
supply in accordance with Federal, State, and Local codes.

4.

It is the installer’s responsibility to ensure that the potable water supply is equipped with protection against 
backflow. This protection can be an air gap as defined by ANSI/ASME A112.1.2-1979 or by an approved 
vacuum breaker or other approved method.

5.

If the flowing water pressure at the back of the unit is less than the specified 25 psi and 100 GPH flowrate 
(per 2 barrels) a water pressure booster is required.

6.

It is recommended that a water shutoff valve and water filter be installed in the water supply line.

Use the appropriate fittings and clamps to connect the CO

2

, Syrup, and Water lines to the unit.

 Do Not 

turn on the 

water or syrup sources at this time.

Pressurizing CO

2

 System

1.

Open the CO

2

 cylinder valve slightly to allow lines to slowly fill with gas. When lines are fully pressurized, 

open the CO

2

 cylinder valve all the way until it back-seats itself (this prevents leaks from the valve). 

2.

Adjust the CO

2

 cylinder regulator for the unit to 60 psi at the unit. 

Do Not

 turn on the syrup CO

2

 regulator 

at this time.

3.

Adjust the Blendonator tank secondary CO

2

 regulators (see Figure 5.), located inside the unit, to between 

22 – 28 psi (the regulator is factory set to 23 psi). Open the Freeze Cylinder Shutoff Valves (see Figure 5.), 
valve lever parallel to valve body (open position). The CO

2

error on the display will automatically reset itself.

Содержание FCB Pinnacle 2 Flavor

Страница 1: ...ANUAL FCB Pinnacle 2 and 4 Flavor Release Date November 17 2005 Publication Number 560007295INS Revision Date March 24 2014 Revision G Visit the Cornelius web site at www cornelius com for all your Li...

Страница 2: ...ccurrences including but not limited to 1 other than normal and proper use and normal service conditions with respect to the Product 2 improper voltage 3 inadequate wiring 4 abuse 5 accident 6 alterat...

Страница 3: ...ld service this unit All wiring and plumbing must conform to national and local codes Failure to comply could result in serious injury death or equipment damage SAFETY PRECAUTIONS This unit has been s...

Страница 4: ...must be properly grounded and connected through a disconnect switch slow blow fuse or equivalent HVAC R circuit breaker 20 amp for the 2 Flavor model and 40 amp for the 4 Flavor model for 60Hz units...

Страница 5: ...aging the unit and voiding the warranty CAUTION This unit is designed for indoor installation only in a non harsh environment See the Requirements Summary for this information CAUTION The water in the...

Страница 6: ...the unit Ten inches of clearance behind the unit is required for filter removal Connect Electrical Power 50Hz and 60Hz Power NOTE Refer to the nameplate for power requirements before connecting elect...

Страница 7: ...he power at this time Figure 4 Testing Power 1 Turn on power to the unit Watch for the Initializing Please Standby message displayed for 3 5 seconds and the merchandiser to light up 2 Check to make su...

Страница 8: ...es Note the points given below before proceeding 1 Syrup and CO2 connections require 3 8 I D tubing Water connections require 1 2 I D tubing 2 All hoses must reach the back of the unit plus an adequat...

Страница 9: ...the pressure has dropped Pressurizing Syrup System 1 Adjust the CO2 regulator for the syrup BIB pumps so there is 60 psi syrup pressure at the unit 2 Check for syrup leaks 3 The syrup error on the di...

Страница 10: ...r to the unit ON Watch for the Initializing Please Standby message displayed for 3 5 sec onds Check to see if there are CO2 water or syrup error messages 3 Install back access panel and side panels Pu...

Страница 11: ...d of the sample tube Press GO and wait 3 5 seconds The product pump will pump product for approximately 3 seconds After sample is dispensed press Go twice more to dispense product two more times Disca...

Страница 12: ...re 5 10 After finishing step 9 for first barrel repeat steps 1 through 9 for next barrel NOTE If Brix percent cannot be set in step 8 check the water flow rate To do this verify flow in cup is at leas...

Страница 13: ...acket to the Frame with two 2 1 2 8 32 screws Figure 11 2 Attach the Over Flow Drain Tube to the Frame and Drip Tray Extension Bracket as shown with the two 2 3 8 nylon clamps and two 2 1 2 8 32 screw...

Страница 14: ...ews for each Figure 13 4 Slide the Drip Tray on to the Brackets allowing the catch bullets on the Drip Tray Brackets to interface with the detents on the Drip Tray Frame 5 Add the 2 Spacers to the rea...

Страница 15: ...rame using two 2 1 2 8 32 screws for each Figure 17 3 Slide the Drip Tray on to the Brackets allowing the catch bullets on the Drip Tray Brackets to interface with the detents on the Drip Tray Frame 4...

Страница 16: ...l codes when wiring the unit 1 Follow the standard installation instructions supplied with Pinnacle DO NOT connect Pinnacle into the power source until the remote condenser and line set installation i...

Страница 17: ...the following steps when making connections Note that disconnecting the couplings after installation will result in refrigerant leakage 1 Remove protector caps and plugs 2 If necessary carefully wipe...

Страница 18: ...ND SOLENOID VALVE SINGLE CHECK VALVE PRODUCT PUMP SYRUP AND WATER ARE MIXED DOUBLE CHECK VALVE COOLING COIL FREEZE CYLINDER BLENDONATOR SYRUP PRODUCT SHUTOFF VALVE WATER ICE BATH 3 WAY PRODUCT BRIX VA...

Страница 19: ...ut sample on refractometer and read BRIX NOTE Temperature compensated hand type refractometers P N 511004000 are available from Cornelius 7 Adjust syrup regulator to get a BRIX reading of 13 1 To incr...

Страница 20: ...5 seconds the compressor will start and the beater bars will rotate counterclockwise Wait 10 15 minutes and test the product NOTE Make sure the controller is programmed before pressing ON 15 Install t...

Страница 21: ...from the Blendonator through the BRIX Sample Valve for refractometer testing 10 If the BRIX reading is within specification the BRIX adjustment for this barrel is complete 11 If the BRIX reading is N...

Страница 22: ...FCB Pinnacle 2 and 4 Flavor Installation Manual Publication Number 560007295INS 20 2003 2014 Cornelius Inc...

Страница 23: ......

Страница 24: ...Cornelius Inc www cornelius com...

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