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Duty Cycle Monitor

The Duty Cycle Monitor provides the following duty cycle 

information:
  • Measures and records duty for each individual phase in 

non-volatile memory.

  • The recloser duty is measured and stored on the basis 

of 

Current1.5 x Number of Operations for Each Phase

 

(ANSI C37.61).

  • Readout is based on a percentage of total duty cycle 

for each phase.

  • Duty  record  can  be  adjusted  or  reset  if  recloser  is 

changed-out, serviced, etc.

Using Table 2, select the appropriate recloser interrupting 

duty cycle factor and enter that value via the ProView inter-

face software.

Control Cable

The control cable is fabricated with connectors which mate 

with the female receptacle of the recloser on one end, and 

the male receptacle of the control or junction box on the 

other end.

Note:

  The control cable must be supported along its length to 

prevent repeated movement due to wind or other outside 

forces which can damage the cable.

Limits on control cable lengths are determined by the 

recloser type and the distance between the control and 

recloser: See Table 3 for available Form 6 recloser control 

Cable Lengths for Kyle reclosers.

S280-70-10

17

TABLE 2

Duty Cycle Factor

 

Interrupting 

100% Duty

Recloser 

Rating Cycle

Type 

(rms sym Amps) 

Factor*

RXE, RVE 

6,000 

97

WE 

12,000 @ 4.8 kV 

257

WE 

10,000 @ 14.4 kV 

196

VWE

VWVE27 

12,000 

1045

VWVE38X
WVE27 

8,000 

140

WVE38X 

8,000 

140

VSA12 

12,000 

1045

VSA16  16,000 1608
VSA20

VSA20A 

20,000 

2248

VSA20B
VSO12 

12,000 

1045

VSO16  16,000 1608
Auxiliary-Powered

NOVA  12,500 1111
Control-Powered

NOVA  12,500 1111

*Duty Cycle Factor is Value x 10

5

.

WARNING: 

Hazardous voltage. Recloser and 

control must be solidly grounded. Follow all 

approved procedures and safety practices when 

grounding this equipment. Improper grounding can 

result in contact with high voltage, which will cause 

death or severe personal injury. 

G115.1

IMPORTANT: 

All external inputs to the Form 6 recloser 

control must be routed within 8 inches of their 

corresponding ground. During a surge, a potential of 

approximately 1.5 kV per foot can develop in the 

conductors. Differences between conductor and ground 

path lengths can add additional stress to the control 

components in the event of a power surge.

TABLE 3

Available Form 6 Control Cable Lengths for Kyle 

Reclosers

 

Recloser Type 

Gauge 

Length (Meters) 

Length (Feet)

WE, WVE27, WVE38X, VWE, VWVE27, VWVE38X,

Auxiliary-Powered NOVA15, Auxiliary-Powered NOVA27 

18 

24.1 (maximum) 

79 (maximum)

 

 

16 

24.4 to 38 

80 to 125

 

 

14 

38.4 to 61 

126 to 200

VSA12, VSA12B, VSA16, VSA20,

VSA20A, VSO12, VSO16 

18 

3.4 to 6 

11 to 20

 

 

16 

6.4 to 10.7 

21 to 35

 

 

14 

11 to 15.25 

36 to 50

Control-Powered NOVA15, Control-Powered NOVA27 

16 

3.4 to 38 

11 to 125

TABLE 1

Serial Number Break for Reclosers with Type A 

Sensing CTs

 

Recloser 

Below Serial Number

 RXE 

5831

 

RVE 

5894

 WE 

11199

 WVE 

3695

 VWE 

7199

 VWVE27 

7208

 

VWVE38 

1204

All VSA reclosers are equipped with Type A Sensing CTs.
All VSML reclosers are equipped with Type A Sensing CTs.
All VSA12, VSA12B, VSA16, VSA20, VSA20A, and VSA20B 

reclosers are equipped with Type B Sensing CTs.
All VWVE38X and VWE38X reclosers are equipped with Type B 

Sensing CTs.

Содержание F6-PA-LS

Страница 1: ...g Removable Inserts 32 Accessories 33 Loop Sectionalizing Accessories 33 120 VAC GFI Duplex Outlet 33 Discrete Interface Board Option Accessory 33 Cabinet Ordering Accessories 33 Cable Locking Sleeves...

Страница 2: ...d high voltage lines and equipment and support our Safety For Life mission This manual may contain four types of hazard statements DANGER Indicates an imminently hazardous situation which if not avoid...

Страница 3: ...rol Refer to the Customer Connections for AC Power section in this manual Control Battery Storage and Charging The 24 VDC control battery in the Form 6 recloser control is fully charged prior to shipm...

Страница 4: ...itive ground fault and sync check The control is for application in distribution feeder loop sectionalizing schemes The Form 6 LS control senses the loss of voltage and after a predetermined time dela...

Страница 5: ...ence of reclose commands and locks out with the recloser open Once locked out the control must be closed via the operator panel or SCADA communications This resets the control to the start of the oper...

Страница 6: ...roView 5 X X Form 6 Control Programming Guide for information on programming the text messages These text messages appear on the front panel LCD and can be programmed to appear for alarm or other cond...

Страница 7: ...recloser alarms CHANGE Allows the user to change the state of the con trol functions on the operator panel function keys Note The CHANGE mode is a ten second period in which one function setting can...

Страница 8: ...AC or battery power CONTROL LOCKOUT The green LED indicates the control is in a locked out state i e a reclosing sequence is not in progress This LED does not indicate that the recloser is open RECLO...

Страница 9: ...not restored before the Voltage Transfer time delay relay elapses the LEDs remain off even if voltage returns to a particular phase This identifies the phase that caused the LS to operate Activating...

Страница 10: ...nd holding the CLOSE pushbutton does not activate the Cold Load Pickup feature See Cold Load Pickup in the Control Features section of this manual CLOSE CIRCUIT DISABLE Close Circuit Disable Figure 7...

Страница 11: ...g the SUPERVISORY OFF key Operational data and metering information are available while the control is in the SUPERVISORY OFF position The TRIP and CLOSE pushbuttons and Hot Line Tag are active indepe...

Страница 12: ...control to step through selected operations in the operating sequence without tripping The number of Sequence Coordination advances is programmable from one to three operations to provide trip coordi...

Страница 13: ...also provides a minimum of three configurable input control contacts Each control contact is configurable using a graphical interface software Contacts accept a whetting voltage range of 12 250 VDC 1...

Страница 14: ...ys of information the data profiler can provide depends upon configuration parameters Refer to Service Information S280 70 4 ProView 4 X X or S280 70 21 ProView 5 X X Form 6 Control Programming Guide...

Страница 15: ...nterface software protocol The user can simultaneously communicate to the Form 6 control using both the front panel data port and the appro priate back panel serial communication port provided the bac...

Страница 16: ...s Form 2 Form 3 Form 3A Form 4A Form 4C FXA FXB Form 5 and Form 6 recloser controls and are identified with the following label prominently displayed on the recloser sleet hood or the front of the ope...

Страница 17: ...VSO16 16 000 1608 Auxiliary Powered NOVA 12 500 1111 Control Powered NOVA 12 500 1111 Duty Cycle Factor is Value x 105 WARNING Hazardous voltage Recloser and control must be solidly grounded Follow al...

Страница 18: ...y voltage transformer Figure 12 illustrates grounding methods for 4 wire multi grounded systems with remote supply voltage transformer For effective surge protection all control and power conductors f...

Страница 19: ...ISABLED A PHASE VOLTAGE B PHASE VOLTAGE C PHASE VOLTAGE FREQUENCY TRIP VOLTAGE TRIP METERING RESET TARGETS EVENTS LAMP TEST MENU ENTER SETTINGS OPER COUNTER ALARMS CHANGE F1 F2 F3 F4 TRIP CLOSE HOT LI...

Страница 20: ...L CONNECTIONS Line to Neutral connected transformer Input Terminal Block External Ground Lug Figure 11 Recommended grounding method for the Form 6 LS pole mount recloser control installed on 4 wire mu...

Страница 21: ...l Ground Lug Note Distance between transformer and recloser should be one pole span or less System Neutral Figure 12 Recommended grounding method for the Form 6 LS recloser control installed on 4 wire...

Страница 22: ...or load side of the recloser The relay transfers the control power source from Source I of the control to Source II load side upon loss of source side voltage This circuitry is rated for 120 VAC oper...

Страница 23: ...120 L2 TRANSFER RELAY COIL Power to Control Heater Convenience Outlet Transfer Relay shown de energized Y 15 Amp fuse 15 Amp fuse Figure 14 Default factory wiring transfer relay connections connected...

Страница 24: ...ction WARNING Hazardous voltage Before applying power to the control confirm that male pins of the input power receptacle are electrically insulated to prevent unintentional contact with 120V AC volta...

Страница 25: ...ns of the input power receptacle are electrically insulated to prevent unintentional contact with 120V AC voltage Failure to do so may result in severe personal injury or death T372 0 DANGER Hazardous...

Страница 26: ...p Time 8 ms Dropout 15 ms Contact Input Voltage Rating 120 VAC 8 A 12 VDC 8 A 24 VDC 8 A 48 VDC 8 A 125 VDC 8 A Table 6 Ratings Table for Output Status Contact SS1 Resistive Load Pickup Time 2 ms Drop...

Страница 27: ...te Contact output relays revert to de energized positions as shown upon downloading new schemes or Workbench files Relay Contacts shown for Indicated Status Figure 17 Form 6 LS control standard defaul...

Страница 28: ...rmal Alternate Profile 3 Status Not in Alt 3 Profile Voltage Alarm Voltage Normal Relay Contacts shown for Indicated Status Customer Wiring Remote Supervisory Common Customer Supplied Voltage Inputs W...

Страница 29: ...position Factory Supplied 28 VDC Whetting Voltage A Single common wire can be used for multiple inputs if it is jumpered at the I O board terminals NOTES Arresters to be metal oxide varistors MOVs 320...

Страница 30: ...anel RS 232 Communication Port Pin Assignments RS 232 DTE J1 RS 232 1 2 3 4 5 6 7 8 9 Figure 21 Rear panel RS 232 communication port pin identification TB1 1 2 3 5 7 9 11 13 15 17 19 4 6 8 10 12 14 16...

Страница 31: ...ser Control Programming Guide for additional information 11 Control clock set to the correct time Note Refer to Service Information S280 70 4 ProView 4 X X or S280 70 21 ProView 5 X X Form 6 Microproc...

Страница 32: ...m right to left into the right side of the operating panel Figure 23 or down into the programming panel LED indicator section Figure 22 7 Place the front cover panel back onto the control Using a flat...

Страница 33: ...ow Voltage Closing Reclosers 120 VAC Single or Three Phase Sensing Junction box equipped with Source 1 and Source 2 sensing cables 4 conductor 5 ft length includes hardwiring the low voltage closing c...

Страница 34: ...r Systems representative for any additional voltage requirements Form 6 LS Pole Mount Recloser Control Installation and Operation Instructions 34 Radio Mounting Bracket 24 Vdc to 13 8 Vdc Converter Cu...

Страница 35: ...n required This converter is compatible with loop ring and point to point star configurations A pair of industry standard ST type fiber optic connectors are mounted on the back of the board enabling c...

Страница 36: ...Figure 27 2 Check the operational values for currents voltages and other metering information Note Scroll through the LCD display messages by press ing the and cursor movement arrows under neath the...

Страница 37: ...ports and IRIG B timing con nections Figure 29 7 Disconnect the ground from the control 8 Carefully transport the control to a suitable service facility S280 70 10 37 CONTROL POWER CONTROL OK CONTROL...

Страница 38: ...r testing the following functions of the Form 6 recloser control Overcurrent Timing Reclose Time Operating Sequence Reset Time Minimum Trip Current High Current Trip and Lockout The MET Tester is comp...

Страница 39: ...nly high enough to force the required current through the secondary of the transformer and the recloser Note An alternative method of providing the necessary current through the transformer is shown i...

Страница 40: ...ructions 40 WARNING Hazardous voltage Solidly ground all equipment Failure to comply can result in death severe personal injury and equipment damage T223 2 3 6 4 T3 Y H X Z VOLTAGE RATING OF RECLOSER...

Страница 41: ...operating the manual closing tool 6 Replace the gasket and port cover on the recloser head after testing has been completed S280 70 10 41 Figure 35 Suggested test circuit for motor operated solenoid...

Страница 42: ...menu Note Voltage should be between 25 31 VDC with the higher voltage at colder temperatures Under normal conditions with AC connected and a fully charged battery the charging current should be less t...

Страница 43: ...2 27 volts per cell then the charge rate reduces to maintain a trickle charge The yellow LED flickers to indicate the battery has reached a full charge This process can take up to 24 hours Refer to T...

Страница 44: ...r after ten seconds the control returns to normal operation 8 Verify the control clock is set to the current time after AC power has been reapplied Note The control clock may require resetting if the...

Страница 45: ...Equipment Misoperation The control powered NOVA reclosers that require a VTC interface must be used with VTC ready controls Failure to use a VTC ready control will result in failure to trip or close...

Страница 46: ...uire a VTC interface Catalog numbers for these kits are listed in Table 15 To order these kits or to obtain information on how to make a Form 4C recloser VTC ready contact your Cooper Power Systems re...

Страница 47: ...ctory service department offers a basic testing and troubleshooting course for the Form 6 microprocessor based electronic recloser control This course taught by experienced service technicians is held...

Страница 48: ...ditor are trade marks of Cooper Industries in the U S and other countries You are not permitted to use Cooper trademarks without the prior written consent of Cooper Industries IEEE is a registered tra...

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