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14 

 

 

 

 

 

REPLACEMENT OF TIRE - FIG.5

 

Remove the wheel from the pocket bike. For the front wheel unbolt the brake 
disk and for the rear wheel, the brake disk and sprocket. Deflate the tire by 
removing the valve stem. Place the wheel on a hard surface and press the tire 
bead from the wheel rim i

to the middle relief at centre of rim. Tire is ready to 

be removed from the rim at this time and is done in the conventional manner. 
After fitting new Tire and Tube 

(if 

necessary) to the rim, you can inflate 28 to 30 

psi. Take care to check that the tire bead i

fully seated in the rim bead edge 

You can new refit the wheel to the bike in reverse order to removing it Use 
Caution and recheck your work always. 

 

DISMANTLING AND MOUNTING OF AIR FILTER - FIG. 3

 

 

 

Dismantling  the  air  filter  unscrew  2  and  so  ease  the  holder  and  put  down  the 
suction chamber 1. On this way you gain access to the filter that you can take off 
by  means  of  screw  driver.  After  cleaning  and  lubricating  it  with  engine  oil 
proceed the assembly on a reverse sequence. 

 

WHAT TO DO BEFORE A PERIOD OF IDLENESS: 

 

Should  the  pocket bike  not  be  used  for  a  more  or  less  longer  period,  take  care 
and make measure as follows: 

• 

Remove petrol from the fuel tank 

• 

Store the pocket bike on a smooth and dry place 

 

• 

Protect it from dust 

• 

Remove the spark plug, clean it, put some drops off fuel with oil into the 
cylinder, pull 2-3 times the starter rope to distribute oil drops and then screw-in 
the spark plug. 

 

 
 

Thank  you  for  your  selection  of  our  product.  Our  wish  is  that  the  Pocket bike 
may serve you a long time and trouble-free, contribute to your satisfaction and 
bring you a pleasure. 

Содержание POCKET BIKE QG-40

Страница 1: ...WWW POWERDIRTBIKES COM USERMANUAL POCKETBIKEQG 40 ...

Страница 2: ...ses only CONTENTS PAGE INTRODUCTION 2 TECHNICAL DATA 2 UNPACKING AND SETTING UP BEFORE RIDING 3 SAFETY 3 BEFORE STARTING 3 STARTING THE ENGINE FIG 2 4 CARBURETOR FIG 3 4 RIDING 4 PERIODIC MAINTENANCE 5 CHAIN SETTING AND MAINTENANCE 5 CENTRIFUGAL CLUTCH REPAIR OR REPLACEMENT 5 BRAKES ADJUSTING FIG 4 6 FRONT BRAKES PADS REPLACEMENT FIG 7 6 REAR BRAKES PADS REPLACEMENT FIG 7 6 REMOVE AND REFIT THE FR...

Страница 3: ...ront brake is controlled with the right lever on the handlebars BASIC TECHNICAL DATA ENGINE MT A1 TWO STROKE NUMBER OF CYLINDERS 1 SIZE CAPACITY 47 cc ENGINE COOLING SYSTEM AIR COOLED POWER OUTPUT 2 5kW at 8700rpm CARBURETOR DELL ORTO FUEL ADMISION REED VALVE DIRECT TO CRANKCASE IGNITION ELECTRONIC SPARK PLUG NGK B9 ES STARTING HAND PULL TYPE MANUAL CLUTCH CENTRIFUGAL FRICTION FRAME WELDED HIGH ST...

Страница 4: ...ttle Assy bolts 4 Stop switch 5 Front brake lever 6 Rear brake lever Range of adjusting handlebars function position SAFETY The pocket bike is unsuitable for public road use It does not comply with valid Safety Standards Unsafe and careless use of a pocket bike can result in serious injuries The driver can minimize the potential risks by wearing the Safety Equipment The driver must wear safety hel...

Страница 5: ... a rate lest coupling should take along the no load speed to such a rate lest coupling should take along the rear wheel For adjustment use the adjustment screw N 4 on the carburetor Fig 3 Fig 2 Fig 3 CARBURETOR OFF 1 Suction chamber 2 Sleeve screw 3 Carburetor body 4 Adjusting screw of no load run 5 Float chamber 6 Fuel cock RIDE After mounting the Pocket bike and slow turning the acceleration han...

Страница 6: ...ANCE To set the chain tension loosen the Nut 920 011 01 of the axel thru the rear wheel and the nut 914 021 01 of the rear Caliper anchor plate The required chain tension chain free play is 5 mm 200in and is performed by equal movement of the Axel adjustor plate 920 009 01 on the both sides of the rear wheel When the adjustment is correct tighten the Axel nuts and the Caliper holding nut Tighten t...

Страница 7: ...d brake pads from both parts Slide the brake plate fitted with pin into the part with operating mechanism Force on carefully the brake plate into the opposite piece Before reassembly clean the whole brake Assembly follows in reverse sequence REAR BRAKE PADS REPLACEMENT FIG 7 Before replacing the rear brake lining it is necessary to loosen the nut 920 006 01 of fine adjustment of rear brake Screw i...

Страница 8: ...or plate nuts M6 Move the wheel forward and remove the chain Safely hold keep the rear wheel front ailing out while pulling out the axel Caution note the location of both spacer tubes and one spacer washer between caliper mount plate and rotor while removing wheel When refitting the wheel make sure to slide the brake rotor into the caliper between the pads Hold the wheel in place and fit the wheel...

Страница 9: ...UFREE SPORTS VEHICLE www scooter manufacturer com ...

Страница 10: ...9 10 UFREES PORTS VEHICLE www scooter manufacturer com ...

Страница 11: ...UT M5 NUT M 6 NUT M 5 SELF LOCKING NUT M 6 SELF LOCKING NUT M 8 SELF LOCKING NUT M 10 SELF LOCKING NUT M 8 LEFT WASHER 10 5 WASHER 8 4 WASHER 8 1 RIVET4 8 E40 055 00 ENGINE SEALING SET E40 056 00 FLANGE E40 057 00 DIAPHRAGM SEALING 2 PCS E40 059 00 DIAPHRAGM C40 01 910512 004 HANDLE BAR LEVER RIGHT C40 01 911 512 005 HANDLE BAR LEVER LEFT 027 008 00 UFTER LEFT C40 06 003 GAS TANK WITH CAP GASTANK ...

Страница 12: ...13 C40 02 907 FRONT BRAKE COMPLETE C40 10 907 REAR DRAKE COMPLETE Fig 7 ...

Страница 13: ...ND MOUNTING OF AIR FILTER FIG 3 Dismantling the air filter unscrew 2 and so ease the holder and put down the suction chamber 1 On this way you gain access to the filter that you can take off by means of screw driver After cleaning and lubricating it with engine oil proceed the assembly on a reverse sequence WHAT TO DO BEFORE A PERIOD OF IDLENESS Should the pocket bike not be used for a more or les...

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