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UFREE SPORTS VEHICLE 

www.scooter-manufacturer.com 

 

 

 

 

 

 

REMOVE AND REPLACE THE FRONT WHEEL - FIG. 5

 

Before  dismantling  the  front  wheel  it  is  necessary  to  remove  the  front  brake 
pads  from  the  front  brake,  so  it  is  possible  to  move  the  brake  caliper  from  the 
wheel  and  be  able  to  draw  out  the  wheel  and  tire.  Remove  the  front  axel  nut. 
M10  (920.011.01)  .  Draw  out  the  axel  from  the  fork  and  wheel.  Remove  the 
wheel  by  an  easy  pull  downwards  from  the  forks.  Caution,  while  removing  the 
wheel the left side spacer washer  will fall out! During  the assembly process put 
the spacer washer between the brake rotor and brake caliper mount plate and the 
right  side  distance  spacer  between  the  wheel  and  right  fork    (315.011.00). 
Return  the  brake  pads  with  the  spring  and  tighten  up  the  axel  nut  Perform  the 
basic brake adjusting. Double check your work. This is important!' 

 

REMOVE AND REPLACE THE REAR WHEEL - FIG. 5

 

Remove the rear wheel axel nut. Loosen the nut on the real caliper anchor plate. 
Remove  the  two  wheel  adjustor  plate  nuts.  (M6)  Move  the  wheel  forward 

and

 

remove the chain. Safely (hold) keep the rear wheel front .ailing out while pulling 
out  the  axel.  Caution,  note  the  location  of  both  spacer  tubes  and  one  spacer 
washer  (between  caliper  mount  plate  and  rotor)  while  removing  wheel.  When 
refitting 

the 

wheel, make sure to slide the brake rotor into the caliper between the 

pads. Hold the wheel in place and fit the wheel spacers in proper order, Insert the 
spacer washer between the caliper plate and the brake rotor 

and on 

the both sides 

place  the  axel  spacers  at  the  appropriate  time  during  assembly.  Adjust  chain 
tension  and  tighten  axel  nut  Tighten  the  caliper  holder  plate  nut  and  set  and 
tighten both chain adjustor plate M6 nuts. At this time check the brake operation. 
Recheck all your work. This is important! 

 

PINION EXCHANGE: FIG.6

 

 

First dismantle the front lining and 
chain guard. Loosen the nut of rear 
wheel axle and the nut of chain 
tightener, remove chain, insert 
carefully a larger screwdriver or 
steel rod into the hole of clutch 
drum, Fig. 6, to avoid a turning 

Fig. 6 

over the clutch drum releasing the 
pinion. Using the socket wrench 
size 14 mm, release the new pinion 
to carried out by reverse way. 

 

 
 

 

 

 
 

 
 
 

 
 
 

Содержание POCKET BIKE QG-40

Страница 1: ...WWW POWERDIRTBIKES COM USERMANUAL POCKETBIKEQG 40 ...

Страница 2: ...ses only CONTENTS PAGE INTRODUCTION 2 TECHNICAL DATA 2 UNPACKING AND SETTING UP BEFORE RIDING 3 SAFETY 3 BEFORE STARTING 3 STARTING THE ENGINE FIG 2 4 CARBURETOR FIG 3 4 RIDING 4 PERIODIC MAINTENANCE 5 CHAIN SETTING AND MAINTENANCE 5 CENTRIFUGAL CLUTCH REPAIR OR REPLACEMENT 5 BRAKES ADJUSTING FIG 4 6 FRONT BRAKES PADS REPLACEMENT FIG 7 6 REAR BRAKES PADS REPLACEMENT FIG 7 6 REMOVE AND REFIT THE FR...

Страница 3: ...ront brake is controlled with the right lever on the handlebars BASIC TECHNICAL DATA ENGINE MT A1 TWO STROKE NUMBER OF CYLINDERS 1 SIZE CAPACITY 47 cc ENGINE COOLING SYSTEM AIR COOLED POWER OUTPUT 2 5kW at 8700rpm CARBURETOR DELL ORTO FUEL ADMISION REED VALVE DIRECT TO CRANKCASE IGNITION ELECTRONIC SPARK PLUG NGK B9 ES STARTING HAND PULL TYPE MANUAL CLUTCH CENTRIFUGAL FRICTION FRAME WELDED HIGH ST...

Страница 4: ...ttle Assy bolts 4 Stop switch 5 Front brake lever 6 Rear brake lever Range of adjusting handlebars function position SAFETY The pocket bike is unsuitable for public road use It does not comply with valid Safety Standards Unsafe and careless use of a pocket bike can result in serious injuries The driver can minimize the potential risks by wearing the Safety Equipment The driver must wear safety hel...

Страница 5: ... a rate lest coupling should take along the no load speed to such a rate lest coupling should take along the rear wheel For adjustment use the adjustment screw N 4 on the carburetor Fig 3 Fig 2 Fig 3 CARBURETOR OFF 1 Suction chamber 2 Sleeve screw 3 Carburetor body 4 Adjusting screw of no load run 5 Float chamber 6 Fuel cock RIDE After mounting the Pocket bike and slow turning the acceleration han...

Страница 6: ...ANCE To set the chain tension loosen the Nut 920 011 01 of the axel thru the rear wheel and the nut 914 021 01 of the rear Caliper anchor plate The required chain tension chain free play is 5 mm 200in and is performed by equal movement of the Axel adjustor plate 920 009 01 on the both sides of the rear wheel When the adjustment is correct tighten the Axel nuts and the Caliper holding nut Tighten t...

Страница 7: ...d brake pads from both parts Slide the brake plate fitted with pin into the part with operating mechanism Force on carefully the brake plate into the opposite piece Before reassembly clean the whole brake Assembly follows in reverse sequence REAR BRAKE PADS REPLACEMENT FIG 7 Before replacing the rear brake lining it is necessary to loosen the nut 920 006 01 of fine adjustment of rear brake Screw i...

Страница 8: ...or plate nuts M6 Move the wheel forward and remove the chain Safely hold keep the rear wheel front ailing out while pulling out the axel Caution note the location of both spacer tubes and one spacer washer between caliper mount plate and rotor while removing wheel When refitting the wheel make sure to slide the brake rotor into the caliper between the pads Hold the wheel in place and fit the wheel...

Страница 9: ...UFREE SPORTS VEHICLE www scooter manufacturer com ...

Страница 10: ...9 10 UFREES PORTS VEHICLE www scooter manufacturer com ...

Страница 11: ...UT M5 NUT M 6 NUT M 5 SELF LOCKING NUT M 6 SELF LOCKING NUT M 8 SELF LOCKING NUT M 10 SELF LOCKING NUT M 8 LEFT WASHER 10 5 WASHER 8 4 WASHER 8 1 RIVET4 8 E40 055 00 ENGINE SEALING SET E40 056 00 FLANGE E40 057 00 DIAPHRAGM SEALING 2 PCS E40 059 00 DIAPHRAGM C40 01 910512 004 HANDLE BAR LEVER RIGHT C40 01 911 512 005 HANDLE BAR LEVER LEFT 027 008 00 UFTER LEFT C40 06 003 GAS TANK WITH CAP GASTANK ...

Страница 12: ...13 C40 02 907 FRONT BRAKE COMPLETE C40 10 907 REAR DRAKE COMPLETE Fig 7 ...

Страница 13: ...ND MOUNTING OF AIR FILTER FIG 3 Dismantling the air filter unscrew 2 and so ease the holder and put down the suction chamber 1 On this way you gain access to the filter that you can take off by means of screw driver After cleaning and lubricating it with engine oil proceed the assembly on a reverse sequence WHAT TO DO BEFORE A PERIOD OF IDLENESS Should the pocket bike not be used for a more or les...

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