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8.3  

Maintenance

 

 The maintenance work described below can be carried out by the manufacturer as part of 

a maintenance contract. The warranty is only valid if original parts are used.

8.3.1 

Maintenance check-list

Work step

Work content

Additional water

The mobile measuring and testing equipment is used  

to determine the relevant water values, such as 

 

Raw water hardness (°dH)

 

LF values before and after softening (μS/cm)

 

Soft water hardness (°dH)

 

Blending water hardness (°dH)

The blending device must be checked at the set value and corrected if 

it deviates from the setpoint.
Water values are entered in the maintenance log.

Water-bearing system is inspected – as far as visible – for overall 

condition, algae infestation, deposits, slime infestation and corrosion. 

Findings are entered in the service report.

Upstream fine filter

Check the input pressure (max. 6 bar, min. 3 bar).

Check for leaks, replace seals if necessary.*
Check for contamination, clean or replace the filter if necessary.*

Visual inspection

Visual inspection of the salt dissolving tank for contamination. If 

container requires cleaning, the operator is notified.*
Visual inspection of the salt release valves, clean if necessary.
Visual inspection of the salt filling in the salt dissolving tank, refill from 

customer stock if necessary.
Check for leaks.

Functional 

inspection of 

the mechanics 

and the electrical 

control unit

Check the program data in the control unit for the correct values.
Correction of the programmed data or the settings on the system 

technology in the event of a change in the operating parameters  

or the raw water values. The changes are logged.
Check the storage capability of the operating data by simulating 

a power cut.
Functional inspection of the salt release valves.
Check the fixtures of the operating and central control valves 

for contamination and leaks. Clean and grease parts (acid-free) 

if necessary. Replace any worn-out fixtures in consultation with 

the operator.*

Functional 

inspection 

of the filters

Check the lines on both filters to ensure they are working properly:

 

Backwash

 

Brine suction

 

Slow wash

 

Quick wash

 

Refilling the brine tank with water

 

Bypasses

 

Water meter or turbine meter (contact sequence)

If maintenance is carried out immediately after a regeneration, the 

functional inspection must be carried out by means of a quick run.

Functional inspection 

of the remaining 

system periphery

Check the shut-off valve

Logging, maintenance, servicing

Содержание CONDAIR SOFT

Страница 1: ...Air humidification dehumidification and evaporative cooling CONDAIR SOFT water softening system ASSEMBLY AND OPERATING INSTRUCTIONS Condair Soft water softening system 01 07 2021 20210701 EN...

Страница 2: ...not permitted Violations are punishable and result in an obligation to compensate for damages Liability Condair GmbH shall not be liable for any damage caused by faulty installation improper operatio...

Страница 3: ...installation site 10 2 4 Delivery scope 10 3 Technical Data Product Description 11 3 1 Technical data 11 3 1 1 General data of the series 11 3 1 2 Special data of the sizes 11 4 Installation and Asse...

Страница 4: ...n indicators 23 6 4 Power failure notifications and faults 23 6 4 1 Power failure 23 6 4 2 Notifications 23 6 4 3 Faults 23 7 Faults and Fault Elimination 24 7 1 General instructions 24 7 1 1 Reportin...

Страница 5: ...ulations and have been instructed in the handling of the system have read and understood the safety section and the warnings in these operating instructions and have confirmed this by their signature...

Страница 6: ...d flow rate specified in the technical data apply Intended use also includes observance of all instructions in the operating instructions and compliance with inspection and maintenance intervals The r...

Страница 7: ...served The preservation instructions must be observed Faults which could impair safety must be rectified immediately This is ensured by the operator himself or an operator commissioned company 1 7 Haz...

Страница 8: ...ermitted following consultation with the manufacturer This also applies to control unit program changes Original manufacturer authorized spare parts are used for safety purposes If other parts are use...

Страница 9: ...ry In the case of long term storage prior to system commissioning the system must be preserved to prevent contamination Please ask the system manufacturer about the possibilities of preservation If th...

Страница 10: ...installation site Transport the unit to the intended location with care using a suitable lifting vehicle Observe any specifications relating to the system s centre of gravity on the packaging 2 4 Deli...

Страница 11: ...320 400 Salt consumption with at full salting kg 3 0 6 0 10 0 16 0 20 0 Resin volume I 2 x 15 2 x 30 2 x 50 2 x 80 2 x 100 Gravel mass kg 1 2 4 4 8 11 Nominal capacity m h 0 68 1 35 2 25 3 6 4 5 Pres...

Страница 12: ...as the raw water of a softening system the following must be observed An appropriately suitable fuse fitting for system separation must be installed by the customer on site Upon request the manufactur...

Страница 13: ...supporting gravel upon delivery For systems of size 320 and larger proceed as follows To remove impurities wash the supplied quartz gravel in a bucket under running water stirring constantly 4 2 3 Po...

Страница 14: ...ntrol head on pressure tank A intermediate piping and adapter on pressure tank B in the appendix Screw one upper slotted nozzle each into both the inner thread of the soft control head and the connect...

Страница 15: ...r connection by means of one fabric hose respectively INSTRUCTION All pipe connections must be connected when the system is not live Ensure that no squeezing or kinking of the hoses occurs and screw h...

Страница 16: ...RLY1 and of an internal control error RLY2 to the ZLT labelled RLY1 and RLY2 respectively at the right edge of the board Installation and assembly DANGER The electrical installation must be carried ou...

Страница 17: ...fully before commissioning The control unit is largely pre set at the factory Check the control unit settings using the programming instructions for the applicable size 60 120 200 230 or 400 in the ap...

Страница 18: ...n the salt carrier bottom Open the shut off valves in the raw and soft water lines so that water can be drained Throttle the soft water quantity at the soft water shut off valve so that the max flow r...

Страница 19: ...leted Wait at least 5 hours at min 15 C until new brine has formed in the brine tank Trigger another regeneration by pressing the REGEN button for at least 3 s the second of the two filters is now reg...

Страница 20: ...lter A or B starts with the BACKWASH step and the backwash time is counted down Wait until the BACKWASH step has been completed and the control unit is in the BRINE step Observe the brine disinfectant...

Страница 21: ...ecific tables in the appendix These tables contain all the values to be set including the quick setting from section 1 1 Step Operation Display content Starting point Time of day for example A 7 35 01...

Страница 22: ...s the currently operational valve at the various backwash cycles in accordance with the current flow rate display It is possible to switch to the next cycle during regeneration by briefly pressing the...

Страница 23: ...n recovered 6 4 2 Notifications In addition to the indication of the regeneration steps in the display control unit output RLY1 is active throughout the undisturbed regeneration 6 4 3 Faults If the wo...

Страница 24: ...e Item number if available System type Operating logs and maintenance logs if available for the last year 7 1 2 Fault indication and reporting In the event of an error the control unit is programmed t...

Страница 25: ...too low Refill salt and allow salt dissolving time approx 5 h then trigger regeneration Salt supply sufficient Trigger regeneration and check whether brine is being sucked in Brine is not being sucke...

Страница 26: ...be checked and logged at least at specified intervals or as required X Testing measuring X Logging 8 2 Operating log This operating log template must be copied and duplicated The values are recorded i...

Страница 27: ...Location Period Date Raw water total hardness dH Soft water residual total hardness dH Salt stock control Water meter status in m Filter 1 Filter 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 2...

Страница 28: ...al inspection of the salt release valves clean if necessary Visual inspection of the salt filling in the salt dissolving tank refill from customer stock if necessary Check for leaks Functional inspect...

Страница 29: ...To ensure optimal performance we recommend changing the resin every 7 years To ensure that the system is operated hygienically we recommend disinfecting the resin during each decommissioning as well...

Страница 30: ...ions Size 60 120 200 320 400 Volume l 100 100 200 200 300 Diameter mm 487 487 550 550 710 Height H mm 665 665 1035 1035 1085 Adapter to pressure Connecting tubes between pressure tanks A Soft control...

Страница 31: ...31 Appendix 9 3 Electrical connection...

Страница 32: ...n 5 s Press and hold together Valve nominal size Set Cycle1 06 NEXT or Rinsing before commissioning Set Off min 07 NEXT or Off Set Aux MAV 08 NEXT or Auxiliary input Set Off 09 NEXT or Hardness measur...

Страница 33: ...ardness Set 0 dH 08 NEXT or Days between two regenerations Set 3 09 NEXT Time of day for example A 8 41 Step Operation Display content Starting point Time of day A 8 41 10 NEXT min 5 s Press and hold...

Страница 34: ...lay1 setpoint Set 0 min 20 NEXT or Relay1 duration Set 73 min 21 NEXT or Error Set Relay2 22 NEXT or Schedule Service Set Time 23 NEXT or Service interval Set 1 00 a 24 NEXT Service interval in accord...

Страница 35: ...et Type 05 NEXT min 5 s Press and hold together Valve nominal size Set 1 0T 06 NEXT or Rinsing before commissioning Set Off min 07 NEXT or Off Set Aux MAV 08 NEXT or Auxiliary input Set Off 09 NEXT or...

Страница 36: ...rdness Set 0 dH 08 NEXT or Days between two regenerations Set 3 09 NEXT Time of day for example A 8 41 Step Operation Display content Starting point Time of day A 8 41 10 NEXT min 5 s Press and hold t...

Страница 37: ...lay1 setpoint Set 0 min 20 NEXT or Relay1 duration Set 76 min 21 NEXT or Error Set Relay2 22 NEXT or Schedule Service Set Time 23 NEXT or Service interval Set 1 00 a 24 NEXT Service interval in accord...

Страница 38: ...t Type 05 NEXT min 5 s Press and hold together Valve nominal size Set Cycle1 06 NEXT or Rinsing before commissioning Set Off min 07 NEXT or Off Set Aux MAV 08 NEXT or Auxiliary input Set Off 09 NEXT o...

Страница 39: ...dness Set 0 dH 08 NEXT or Days between two regenerations Set 3 09 NEXT Time of day for example A 8 41 Step Operation Display content Starting point Time of day A 8 41 10 NEXT min 5 s Press and hold to...

Страница 40: ...lay1 setpoint Set 0 min 20 NEXT or Relay1 duration Set 125 min 21 NEXT or Error Set Relay2 22 NEXT or Schedule Service Set Time 23 NEXT or Service interval Set 1 00 a 24 NEXT Service interval in accor...

Страница 41: ...et Type 05 NEXT min 5 s Press and hold together Valve nominal size Set 1 0T 06 NEXT or Rinsing before commissioning Set Off min 07 NEXT or Off Set Aux MAV 08 NEXT or Auxiliary input Set Off 09 NEXT or...

Страница 42: ...dness Set 0 dH 08 NEXT or Days between two regenerations Set 3 09 NEXT Time of day for example A 8 41 Step Operation Display content Starting point Time of day A 8 41 10 NEXT min 5 s Press and hold to...

Страница 43: ...lay1 setpoint Set 0 min 20 NEXT or Relay1 duration Set 116 min 21 NEXT or Error Set Relay2 22 NEXT or Schedule Service Set Time 23 NEXT or Service interval Set 1 00 a 24 NEXT Service interval in accor...

Страница 44: ...t Type 05 NEXT min 5 s Press and hold together Valve nominal size Set Cycle1 06 NEXT or Rinsing before commissioning Set Off min 07 NEXT or Off Set Aux MAV 08 NEXT or Auxiliary input Set Off 09 NEXT o...

Страница 45: ...dness Set 0 dH 08 NEXT or Days between two regenerations Set 3 09 NEXT Time of day for example A 8 41 Step Operation Display content Starting point Time of day A 8 41 10 NEXT min 5 s Press and hold to...

Страница 46: ...lay1 setpoint Set 0 min 20 NEXT or Relay1 duration Set 130 min 21 NEXT or Error Set Relay2 22 NEXT or Schedule Service Set Time 23 NEXT or Service interval Set 1 00 a 24 NEXT Service interval in accor...

Страница 47: ...be level and horizontal and must have sufficient load bearing capacity The necessary electrical connections must be available at a maximum distance of 1m from the system There must be sufficient clear...

Страница 48: ...48 9 5 1 Soft 60 System drawing Appendix...

Страница 49: ...49 9 5 2 Soft 120 System drawing Appendix...

Страница 50: ...50 9 5 3 Soft 200 System drawing Appendix...

Страница 51: ...51 9 5 4 Soft 320 System drawing Appendix...

Страница 52: ...52 9 5 5 Soft 400 System drawing Appendix...

Страница 53: ...am Raw water 1 3 6 bar Fine filter 1 Waste water Test cock Waste water 13mm optional Waste water Permeate Test cock Soft 60 400 softening system 1 connections 230V socket Reverse osmosis system Waste...

Страница 54: ...54 Notes...

Страница 55: ...55 Notes...

Страница 56: ...140 Regionalcenter S dwest Zettachring 6 D 70567 Stuttgart Tel 49 0 711 25 29 70 0 Fax 49 0 711 25 29 70 40 Regionalcenter Mitte Nordendstra e 2 D 64546 M rfelden Walldorf Tel 49 0 61 05 963 88 0 Fax...

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