Concoa 536 Series Скачать руководство пользователя страница 4

  

USER RESPONSIBILITY

   

The User of this equipment should follow all installation and operation instructions when using this 
equipment. It is recommended that the user review all safety precautions listed in the safety section 
of this manual.

 

 

This  equipment  must  be  checked  periodically.  Improperly  working  equipment  should  not  be  used. 

Broken, worn, distorted, contaminated, or missing components should be replaced immediately.

 

 

  

CUSTOMER ASSISTANCE

    

In  the  event  of  equipment  failure,  call  the  CONCOA  Customer  Assistance  Line:  1-800-225-0473. 
Please  be  prepared  to  provide  the  model  number  and  serial  number  of  the  equipment  involved  in 
addition to some details regarding its application. This would include inlet and outlet pressures, flow 
rate, environmental conditions, and gas service.

 

 

  

SAFETY

   

Carefully  read  and  comply  with  these  instructions  before  installing  or  operating  any  high  pressure 
gas  manifold.  These  manifolds  are  designed,  manufactured,  and  tested  to  conform  to  industry 
standards for safety for high pressure gas manifolds for a maximum inlet pressure of 3500 PSI (241 
bar) on the reserve (right) side. The primary (left) side is rated up to 600 PSI (41 bar).

 

Always observe the following safety practices:

 

 Store cylinders with valve caps screwed on and cylinders chained to a supporting wall or column.

 

 Handle cylinders carefully and only with valve caps screwed on. The cap will prevent the cylinder valve 

from breaking off at the top of the cylinder if the cylinder is accidentally dropped or falls over. The cap 
also protects the cylinder valve from damage to screw threads, which could cause leaky connections.

 

 

Always open valves slowly when high-pressure gases are being used. Open valves all the way.

 

 

Always be sure that a cylinder contains the correct gas before connecting it to any manifold.

 

 

Always leak-test any manifold or distribution pipeline before using.

 

 

Always be sure that the gas in a pipeline is the correct gas for the intended use.

 

 

Always install a blind gland and nut or piping plug on any manifold inlet fitting if no cylinder is 
connected to the fitting before opening any cylinder valve which is already connected to the manifold.

 

 

Always close all cylinder valves before disconnecting cylinders from a manifold.

 

 

Always remove all empty cylinders from a manifold before connecting full cylinders.

 

 

Always test cylinders to be sure they are full before connecting to a manifold.

 

 NOTE: Use of PTFE lined pigtails for oxygen installations is not recommended unless they are equipped 

with  a  Distance  Volume  Piece  (DVP).  Components  in  the  manifold  system  can  create  a  dead  end 
passage.  The  combination  of  a  dead  end  passage  coupled  with  a  rapid  pressurization  may  lead  to 
adiabatic compression of the contained oxygen and subsequent failure of the pigtail by ignition.

 

 All gas distribution piping systems must meet appropriate industrial standards for the intended service, 

and they must be thoroughly cleaned before using.

 

 Keep  all cylinders  away from any source  of high temperature (not  over 120°  F, 50° C)  or possible fire 

hazards.  High-pressure  gas  contained  in  a  closed  cylinder  becomes  increasingly  dangerous  when 
exposed to high temperature because pressure increases and the strength of the cylinder decreases.

 

 No smoking should be permitted near oxygen, nitrous oxide, flammable gases, flammable mixtures or

 

in areas where cylinders are stored.

 

 Where oxygen or nitrous oxide is used, the manifold and cylinders must be kept clean. No oil, grease, or 

combustible  substances  should  come  in  contact  with  oxygen  or  nitrous  oxide  storage  or  handling 
equipment.  Such  materials  in  contact  with  oxygen  or  nitrous  oxide  are  readily  ignitable  and,  when 
ignited, will burn intensely.

 

  Never lift gas cylinders with a magnetic lifting device.

 

  Never use an open flame when leak testing.

 

-4-

 

Содержание 536 Series

Страница 1: ...s AutoSwitch Systems For Use with Liquid Cylinders and High Pressure Gases in High Purity Applications INSTALLATION AND OPERATION INSTRUCTIONS Controls Corporation of America 1501 Harpers Road Virgini...

Страница 2: ...THIS PAGE INTENTIONALLY LEFT BLANK 2...

Страница 3: ...imary bank falls below this value gas will be pulled from the reserve side Models of these AutoSwitches are available with or without pressure switch gauges Models with pressure switch gauges can be c...

Страница 4: ...ifold Always leak test any manifold or distribution pipeline before using Always be sure that the gas in a pipeline is the correct gas for the intended use Always install a blind gland and nut or pipi...

Страница 5: ...use of carbon dioxide 13 C G A Pamphlet G 6 1 Standard for Low Pressure Carbon Dioxide Systems at Consumer Sites INSTALLATION The site chosen for the installation of the system shall be level well ve...

Страница 6: ...oint extending approximately 10 inches to the left and right of center 3 Remove the mounting bracket from the rear of the AutoSwitch console by removing the retaining nuts at the bottom of the mountin...

Страница 7: ...ad sealant that remains on the threads d Start the PTFE tape on the first thread leaving a slight section of the chamfer exposed as shown in Fig 6 Make sure the tape does not overlap the end of the fi...

Страница 8: ...the cylinder of gas to the work site a Secure cylinder to the floor wall or bench with appropriate chain strap or stand to prevent toppling b Remove the cylinder cap c Be sure the cylinder valve is ti...

Страница 9: ...ns if compatible with the application which indicates leaks by bubbling To further check for leaks or if the leak detection solution cannot be used close the cylinder valve for a period of time recomm...

Страница 10: ...e switchover point of the AutoSwitch The alarm is used to provide an audible and visual warning that a changeover is about to occur If the nearly depleted cylinders are changed when the alarm LEDs ill...

Страница 11: ...cylinders simultaneously pressure is decreasingonboth inletgaugesatthesametime 1 Observe the inlet pressure It may be necessary to do this during times of the heaviest use If the inlet pressure is le...

Страница 12: ...rvice Please contact a Customer Service Representative at 1 800 225 0473 to receive this number You will be asked to provide 1 Model Number 2 Gas Service 3 Inlet pressure and type of gas supply 4 Outl...

Страница 13: ...THIS PAGE INTENTIONALLY LEFT BLANK 13...

Страница 14: ...THIS PAGE INTENTIONALLY LEFT BLANK 14...

Страница 15: ...ther than CONTROLS CORPORATION OF AMERICA or if the equipment has been subject to abuse misuse negligence or accident CONTROLS CORPORATION OF AMERICA s sole and exclusive obligation and Buyer s sole a...

Страница 16: ...ADI 3198 D Certified ISO 9001 Controls Corporation of America 1501 Harpers Road Virginia Beach VA 23454 Telephone 1 800 225 0473 or 757 422 8330 Fax 757 422 3125 www concoa com...

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