Concoa 536 Series Скачать руководство пользователя страница 10

  

OPERATION

  

 

As the gas in the primary side (liquid cylinders) is depleted, there will not be a drop in gas pressure 
on  the  left  gauge  until  the  cylinders  are  empty.  When  the  inlet  pressure  drops  to  the  pressure 
setting of the reserve side regulator, flow will begin from the reserve cylinder. The inlet pressure on 
the  primary  side  will  stabilize  at  130-140  PSI.  This  is  called  a  changeover.  At  this  point,  the  gas 
pressure on the reserve side will drop. This indicates that it is time to change the liquid cylinders on 
the  primary  side.  Before  removing  the  cylinder,  be  sure  to  close  the  cylinder  valve  and  any  other 
valves that connect the cylinder to the system. Remove the depleted cylinder(s) and replace with a 
full cylinder(s). Note: While changing cylinders on one side, there will be no interruption in flow.

 

 

WARNING:  After  several  changeover  cycles,  it  is  possible  that  the  reserve  cylinder  may  not  have 
sufficient reserve capacity. Periodically check the pressure of the reserve high pressure cylinders. 
Maintain enough gas in the high pressure cylinders so that when a changeover occurs, the system 
will not run out of gas before the liquid cylinders are replaced.

 

 

For Pressure Switch Gauge Models: 
Adjusting  the  alarm set point  does  not  affect  the  switchover  point  of the  AutoSwitch.  The  alarm  is 
used  to  provide  an  audible  and  visual  warning  that  a  changeover  is  about  to  occur.  If  the  nearly 
depleted cylinders are changed when the alarm LEDs illuminate, the cylinders will not be as empty 
as if the actual changeover had occurred. Slide the red tab seen on each inlet gauge to adjust the 
alarm  set  points.  The  lowering  of  the  alarm  set  point  pressure  may  cause  the  alarm  to  not  work 
properly. When adjustments are made, check the function of the system. Pressurize the system and 
shut  off  the  inlet  pressure  to  both  sides.  Allow  the  inlet  pressure  to  decrease  by  allowing  a  small 
flow  (50  CFH).  Observe  both  inlet  gauges.  When  the  left  bank  is  low  (below  the  set  point  on  the 
gauge), the red LED will illuminate. Make sure the left red LED illuminates before the pressure on 
the  opposite  side  starts  to  decrease.  Allow  the  system  inlet  pressure  to  decrease  further  until  the 
right red LED illuminates. This should happen before both inlet pressures start falling together.

 

 
 
 

 

 
 
 
 
 
 
 
 
 

 
 
 
 
 
 
 
 
 
 

Figure 11

 

  

MAINTENANCE

   

At regular intervals, the system should be checked for leaks and proper function (see trouble shooting). 
Any leaks  in the  system  should  be  corrected  immediately.  The  pigtail  check  valve  should  also  be 
checked for leaks when a depleted cylinder is removed. Note: the system inlet and pigtail should be 
pressurized  when  checking  for  leaks.  At no  time  should  the  preset  regulator  factory  settings  be 
changed.

 

-10-

 

Содержание 536 Series

Страница 1: ...s AutoSwitch Systems For Use with Liquid Cylinders and High Pressure Gases in High Purity Applications INSTALLATION AND OPERATION INSTRUCTIONS Controls Corporation of America 1501 Harpers Road Virgini...

Страница 2: ...THIS PAGE INTENTIONALLY LEFT BLANK 2...

Страница 3: ...imary bank falls below this value gas will be pulled from the reserve side Models of these AutoSwitches are available with or without pressure switch gauges Models with pressure switch gauges can be c...

Страница 4: ...ifold Always leak test any manifold or distribution pipeline before using Always be sure that the gas in a pipeline is the correct gas for the intended use Always install a blind gland and nut or pipi...

Страница 5: ...use of carbon dioxide 13 C G A Pamphlet G 6 1 Standard for Low Pressure Carbon Dioxide Systems at Consumer Sites INSTALLATION The site chosen for the installation of the system shall be level well ve...

Страница 6: ...oint extending approximately 10 inches to the left and right of center 3 Remove the mounting bracket from the rear of the AutoSwitch console by removing the retaining nuts at the bottom of the mountin...

Страница 7: ...ad sealant that remains on the threads d Start the PTFE tape on the first thread leaving a slight section of the chamfer exposed as shown in Fig 6 Make sure the tape does not overlap the end of the fi...

Страница 8: ...the cylinder of gas to the work site a Secure cylinder to the floor wall or bench with appropriate chain strap or stand to prevent toppling b Remove the cylinder cap c Be sure the cylinder valve is ti...

Страница 9: ...ns if compatible with the application which indicates leaks by bubbling To further check for leaks or if the leak detection solution cannot be used close the cylinder valve for a period of time recomm...

Страница 10: ...e switchover point of the AutoSwitch The alarm is used to provide an audible and visual warning that a changeover is about to occur If the nearly depleted cylinders are changed when the alarm LEDs ill...

Страница 11: ...cylinders simultaneously pressure is decreasingonboth inletgaugesatthesametime 1 Observe the inlet pressure It may be necessary to do this during times of the heaviest use If the inlet pressure is le...

Страница 12: ...rvice Please contact a Customer Service Representative at 1 800 225 0473 to receive this number You will be asked to provide 1 Model Number 2 Gas Service 3 Inlet pressure and type of gas supply 4 Outl...

Страница 13: ...THIS PAGE INTENTIONALLY LEFT BLANK 13...

Страница 14: ...THIS PAGE INTENTIONALLY LEFT BLANK 14...

Страница 15: ...ther than CONTROLS CORPORATION OF AMERICA or if the equipment has been subject to abuse misuse negligence or accident CONTROLS CORPORATION OF AMERICA s sole and exclusive obligation and Buyer s sole a...

Страница 16: ...ADI 3198 D Certified ISO 9001 Controls Corporation of America 1501 Harpers Road Virginia Beach VA 23454 Telephone 1 800 225 0473 or 757 422 8330 Fax 757 422 3125 www concoa com...

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