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Installation Instructions 

CH35

Required Crew: 2 – 4

Required Concrete: 18-22, 80 lb bags

Required Tools:

Wheelbarrow

Shovel

Digging Bar or Pick

Allen Wrench (provided)

Hammer or Mallet

Marker Pen

Step Ladder (6’ or taller)

Tape Measure

Level

Open end or Box Wrench’s: 5/8”, 9/16”, ¾”

Ratchet Handle & Sockets: 5/8”, 9/16”, ¾”, 

7/16”, 11/16”, ¼” deep socket

Drill: Cordless or electric, or impact driver

3/16” and ¼” drill bit, Phillips driver bit

Small Phillips screw driver

Component Playgrounds is concerned about the safety of your vision.  It is important that you choose 

to protect your vision by wearing proper safety glasses during each and every phase of this construction 

process.

PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE BEGINNING

The CH35 can be installed as a one day project.  The normal time required to install the CH35 is about 6 – 7 

hours for a two to four man crew.  This time requirement will vary dependent upon the composition of the soil 

and the speed of the installers.  

As we have talked to past customers who have installed this product, we have found that most people prefer to 

break up the installation project into a two or three day process.  As a result of these conversations, these in-

structions have been rewritten into a format that we hope will be more helpful to the casual installer.  If you plan 

to install this playground in one day, disregard the phases and completely assemble the CH35.  Mix and pour the 

concrete as the last step.  

The benefit to installing and setting this product in phases is:  The first phase will provide rigid support for 

attaching the Platform, Climbers, and Slides of this Playground Structure.  Having the floor joists and ladder 

pre-set will stabilize the system and make it easier to be working up on the joists to attach the lumber, barriers 

etc. without risk of knocking the platform out of level or sinking the Clubhouse Legs into soft soil as a result of 

body weight and movement.

*Before digging, please obey local laws by notifying your local underground utilities marking organiza-

tion*

Содержание CH35

Страница 1: ...________ _____ 1 Rocket Slide Foot _____ 2 Canopy side rails _____ 1 Canopy middle upright _____ 4 Floor Joists _____ 1 Floor Joist End _____ 1 Floor Joist End Drilled _____ 2 5 strap seats __________...

Страница 2: ......

Страница 3: ......

Страница 4: ......

Страница 5: ...loc Nut Hex Nut T Nut Grabber Screw Lag Screw 14 Sheet Metal Screw 14 Truss Screw Plastic Plug Panel Clamp Carabineer Spring Clip Pictures are not to scale The purpose of this sheet is to give you a g...

Страница 6: ...sition of the soil and the speed of the installers As we have talked to past customers who have installed this product we have found that most people prefer to break up the installation project into a...

Страница 7: ...enter or exit the slides and climbers In a standard configuration the CH35 minimum required Play Space is 33 x 26 If you have modified the climb ers or slides you will need to consider these modificat...

Страница 8: ...as shown below Mark where the ladder holes will need to be dug Remove the top rails and horizontal ladder and dig the ladder hole to the measurements specified below 33 26 18 10 12 6 Hole size is 28 l...

Страница 9: ...s is the end that will bolt to the vertical ladder 18 After configuring your swing set plug unused holes with 1 2 plugs provided Assemble and fasten with set screws facing the inside as shown 2 b Asse...

Страница 10: ...de by 16 deep 2 c Position assembled deck frame on the ground as shown below Mark the holes for the Club House Legs Dig the holes to the specifications below With top rail in place place deck frame sq...

Страница 11: ...he holes drilled has the rungs facing up The ladder without the holes drilled has the rungs facing down 3 b Place the vertical ladders onto their sides The ladder rungs should be positioned to allow f...

Страница 12: ...e where it will finally stand Please make sure that the drilled ladder is placed at the end that is next to the Club House Platform Using two strong adults stand the horizontal ladder portion into the...

Страница 13: ...sing a drill bit wallow out the hole in the plastic lumber The increased hole size in the plas tic lumber will prevent the screw from grabbing the plastic lumber and raising the lumber as you are driv...

Страница 14: ...is now best to have at least three people to assemble the Club House Legs to the floor Joists Insert all four legs Then insert and secure one set screw into each leg to hold them in place 4 c Place th...

Страница 15: ...latform to 8 vertical ladder You may need to adjust the depth of the individual holes to make the platform structure and the ladder level up to each other and to make the holes line up 1 Insert 5 carr...

Страница 16: ...ckage direc tions on the concrete you buy will indicate approximate curing times If you are in doubt it is better to wait longer allowing the concrete more time to cure The amount of concrete to be us...

Страница 17: ...ss until all of the boards are attached to the support structure Boards are approximately apart from each other 5 b After each of the boards are attached to the support structure you can easily pre dr...

Страница 18: ...les as shown be low Use two of the eight sets of panel clamps with the 3 8 x 2 carriage bolt and 3 8 hex nut that are pro vided at each corner 45 Degree angle Top View 6 b Secure the barriers to the p...

Страница 19: ...he barriers or configuration you may have purchased Assembling the Canopy Kit 7 a Attach the canopy ridge pole brackets to the center of both of the six foot barriers with panel clamps as shown below...

Страница 20: ...ers or configuration you may have purchased 1 Attach the first canopy support us ing panel clamps 2 Pull canopy tight and attach second canopy support us ing panel clamps 7 c Insert canopy supports in...

Страница 21: ...iving one 14 x 2 truss screw to screw into each of the two holes that are molded into the slide 14 x 1 Truss Screws Plastic Slide Deck Step 1 Position Slide on Deck in desired location Step 2 Attach S...

Страница 22: ...rail with the plugs provided Double check and secure any loose set screws or nuts and bolts and enjoy your Component Play ground Allow all of the concrete to cure completely before using your playgrou...

Страница 23: ......

Страница 24: ...t Plug Plastic Pivot 7 16 Washer Bracket with welded bolt Push two 1 3 8 Plugs in the ends 3 8 Nyloc Nut Assemble Steering Wheel as shown above Then attach Bracket to the Barrier with panel clamps and...

Страница 25: ...cope under the lip of the plastic ring and attach the other half of the plastic ring Plastic Ring Halves Bracket with welded washer Push 1 3 8 Plugs into both ends Telescope Base Assemble Telescope as...

Страница 26: ...abuse of this playground equipment is dangerous and can cause serious injury This equipment should be inspected before each use and any worn defective or missing parts should be replaced Children sho...

Страница 27: ...gers may become discolored or may eventually rust Should this happen a touch up using a cold galvanizing compound followed by a coat of silver aluminum spray paint will make them look new again These...

Страница 28: ...Vinyl Canopies 7 If you have purchased a structure which includes a vinyl canopy this product should be inspected occasionally for wear and will need to be replaced as necessary Depending upon your en...

Страница 29: ...le helmets when using playground equipment 4 Remove drawstrings from hoodie s and jackets Remove attached mittens and gloves These can become entangled with the equipment and present the risk of stran...

Страница 30: ...not cover damage resulting from flood fire catastrophe or other acts of nature To the extent permitted by law Component Playgrounds shall not be liable for any direct indirect special incidental or c...

Страница 31: ..._______ CUSTOMER INFORMATION Project Name _______________________________________ Contact Person _____________________________________ Address ___________________________________________ City ________...

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