Table of Contents
GENERAL
This service manual has been prepared with two purposes.
First, it will introduce the trained maintenance professional to
the latest field tested and factory approved major repair
methods. Secondly, it will acquaint the reader with the
construction of the Columbia ParCar vehicles and assist
him/her in performing basic maintenance and repair. We
sincerely believe that this manual will make the association
with Columbia ParCar vehicles a more pleasant and
profitable experience.
In addition to the information given in this manual, Service
Bulletins are issued to Columbia ParCar dealers which cover
interim
engineering
changes
and
supplementary
information. Service Bulletins should be consulted for
complete information on the models covered by this manual.
To ensure the safety of those servicing our vehicles and to
protect the vehicles from possible damage resulting from
improper service or maintenance, the procedures in this
manual should always be followed exactly as specified.
Execution of the procedures and troubleshooting tips as
outlined will ensure the best possible service from the
vehicle(s). To reduce the chance of personal injury and/or
property damage, carefully observe the DANGER,
WARNING, CAUTION & NOTICE recommendations
throughout this manual. See
Section 1 Safety
for additional
details.
To the best knowledge of Columbia ParCar Corp., the
material contained herein is accurate as of the date this
publication was approved for printing. Columbia Par-Car
Corp. is not liable for errors in this manual or for incidental or
consequential damages that result from the use of the
material in this manual. Columbia ParCar Corp. reserves the
right to change specifications, equipment or designs at any
time without notice and without incurring obligation.
PREPARATION FOR SERVICE
Proper preparation is very important for efficient service
work. A clean work area at the start of each job will allow you
to perform the repair as easily and quickly as possible, and
reduce the incidence of misplaced tools and parts. Columbia
ParCar vehicles that are excessively dirty should be cleaned
before work begins. Cleaning will occasionally uncover
trouble sources.
Tools, instruments and parts needed for the job should be
gathered before work is started. Interrupting a job to locate
tools or parts is a needless delay. Special tools required for
a job are listed at the beginning of each section.
MODEL IDENTIFICATION
Always give the vehicle identification number (VIN) when
ordering parts or making inquiries about the vehicle. Use of
the full and complete vehicle identification number will
ensure that the dealer or service provider is supplying you
with the correct parts for the vehicle. See
Section 2General
Information
for VIN location and additional information.
USE GENUINE REPLACEMENT PARTS
When replacement parts are required, use only genuine
Columbia ParCar parts or parts with equivalent
characteristics including type, strength and material.
Failure to do so could result in product malfunction and
possible injury to the operator and/or passenger.
To ensure a satisfactory and lasting repair, follow the service
manual instructions carefully and use only genuine Columbia
ParCar vehicle replacement parts. This is the insurance that
the parts you are using will fit right, operate properly and last
longer. When you use genuine Columbia ParCar vehicle
parts, you use the best.
PRODUCT REFERENCES
When reference is made in this manual to a specific brand
name product, tool or instrument, an equivalent product, tool
or instrument may be used in place of the one mentioned.
SECTION 1 - SAFETY
Overview
..............................................................
1-1
Safety
Information
................................................
1-1
Antidotes
..............................................................
1-1
Safety
Preparations
..............................................
1-2
Decals .................................................................. 1-2
SECTION 2 - GENERAL INFORMATION
Vehicle Description ............................................... 2-1
Vehicle Identification Number (Vin) ...................... 2-1
Vin
Matrix..............................................................
2-1
Safety
Committee
.................................................
2-2
Operation
..............................................................
2-2
Vehicle Specifications ........................................... 2-2
Vehicle Controls .................................................. 2-3
Pre-Operation Inspections .................................... 2-4 Pre-
Operation Checklist. ...................................... 2-4
SECTION 3
– MAINTENANCE
Electric Vehicle Service ........................................ 3-1
Periodic Maintenance ........................................... 3-1
Batteries
...............................................................
3-3
Chassis
Lubrication
..............................................
3-3
Wheel Hub ............................................................ 3-3 Brake
Pedal .......................................................... 3-3 Rear Axle
..............................................................
3-3
Chassis
Cleaning .................................................. 3-3 Seat Cleaning
....................................................... 3-3
Lifting Instructions ................................................. 3-3
Содержание Expediter EX21-24A
Страница 1: ...Columbia ParCar Corp SERVICE MANUAL Expediter EX21 24S EX21 24A EX21 48A 2013...
Страница 8: ...Service Manual Section 2 General Information...
Страница 13: ...Section 2 General Information...
Страница 27: ...Section 4 Troubleshooting Figure 4 7...
Страница 35: ...Section 5 Accelerator Brake System Figure 5 1 Figure 5 2...
Страница 44: ...Section 6 Front wheels Fork Steering 6 Install steering column guard...
Страница 45: ...Section 6 Front wheels Fork Steering Figure 6 5...
Страница 46: ...Section 6 Front wheels Fork Steering 6 4...
Страница 50: ...Section 6 Front wheels Fork Steering Service Manual Section 7 Rear Wheels Rear Suspension Axle Assembly...
Страница 51: ...Section 6 Front wheels Fork Steering 2013 EX 21 Service Manual...
Страница 56: ...Section 7 Rear Wheels Rear Suspension Axle Assembly Figure 7 4...
Страница 57: ...Section 7 Rear Wheels Rear Suspension Axle Assembly Figure 7 6...
Страница 60: ...Section 7 Rear Wheels Rear Suspension Axle Assembly...
Страница 67: ...Section 7 Rear Wheels Rear Suspension Axle Assembly...
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Страница 72: ...Figure 8 6 8 2...
Страница 83: ...Section 9 Battery and Battery Charger...
Страница 84: ...Service Manual Section 10 Traction Drive System TRACTION MOTOR MAINTENANCE...
Страница 89: ...Section 10 Traction Drive System Figure 10 10...
Страница 90: ...Section 10 Traction Drive System...