Section 4 - Troubleshooting
4-5
FLASH CODES AND CORRECTIVE/INVESTIGATIVE ACTION
Flash Code
Description
Action
Handset
ID fault
number
Calibrator
reference loc
Correction
–
If fault does not clear
0 Flash (Light
does not
illuminate or
light turns on
and then back
off.)
Internal Mosfet failure
Disconnect any
electrical accessories
and retry
25 / 26
13.01
Controller replacement required,
contact Tech Support
Pin 1 Circuit Fault
Trace current from
battery positive to Pin 1
-
-
Replace failed connection,
component, or wiring.
Contactor Circuit fault
Trace current to
solenoid and contact
connections
-
-
Replace failed connection,
component, or wiring.
Flash 1
Personality out of range
Check personality
Checksum
81 /71
51.91
Controller replacement required,
contact Tech Support
Flash 2
Seat Switch Fault
Check seat switch &
seat switch circuit
7
80.91
Repair or replace failed
connection or component
Accelerator not at rest
when direction selected
Ensure Accelerator
Pedal returns to 0 (rest)
position
8 or 9
19.01/19.07
Repair or replace failed
connection or component
Two directions selected
Ensure Direction Key
switch is functioning
properly
10
19.05/19.06
Repair or replace failed
connection or component
Forward or reverse
selected at power up
Ensure Direction Key
switch is functioning
properly
11
19.05/19.06
Repair or replace failed
connection or component
Speed Switch out of
range
Check speed switch
range
11
19.01/19.02
Repair or replace failed
connection or component
FS1 not open with pedal
up
Ensure Pedal returns to
0 and microswitch is
functioning properly
11
19.07
Repair or replace failed
connection or component
Controller pins are cross
- shorted
Check wire harness
connector pins for good
connections
Various
19.01 - 19.09
Repair any faulty connections
Flash 3
Auxiliary wiring short
Disconnect auxiliary
electrical components
and retry
-
13.01
Controller replacement required,
contact Tech Support
Armature Short
Detected
Clean and Check motor
and wiring for faults
23
13.01
Motor replacement may be
required, contact Tech Support
Internal controller fault
Disconnect auxiliary
electrical components
and retry
27
13.01
Controller replacement required,
contact Tech Support.
Some aftermarket devices with a
high capitance such as a DC
DC converter or invertor can
cause a 3 Flash
Flash 4
Contactor failed or stuck
Bench test contactor
91
13.01
Replace Solenoid, If good -
Controller replacement required,
contact Tech Support
Contactor Failed or
contactor wiring fault
Bench test contactor
and test contactor
wiring
20
13.01
Repair or replace failed
connection or component
Motor open circuit or
brushes fault
Clean and Check motor
and wiring for faults
22
13.01
Motor replacement may be
required, contact Tech Support
Flash 5
Motor stall detected
Clean and Check motor
and wiring for faults
review application
15
13.01
Motor replacement may be
required, contact Tech Support
Flash 6
Input wire disconnected
Check wiring to speed
switch & FS1
4
13.01/19.01/10.91
Repair or replace failed
connection or component
Speed switch out of
adjustment
Check speed switch
range
11
13.01/19.01/19.02
Repair or replace failed
connection or component
Содержание Expediter EX21-24A
Страница 1: ...Columbia ParCar Corp SERVICE MANUAL Expediter EX21 24S EX21 24A EX21 48A 2013...
Страница 8: ...Service Manual Section 2 General Information...
Страница 13: ...Section 2 General Information...
Страница 27: ...Section 4 Troubleshooting Figure 4 7...
Страница 35: ...Section 5 Accelerator Brake System Figure 5 1 Figure 5 2...
Страница 44: ...Section 6 Front wheels Fork Steering 6 Install steering column guard...
Страница 45: ...Section 6 Front wheels Fork Steering Figure 6 5...
Страница 46: ...Section 6 Front wheels Fork Steering 6 4...
Страница 50: ...Section 6 Front wheels Fork Steering Service Manual Section 7 Rear Wheels Rear Suspension Axle Assembly...
Страница 51: ...Section 6 Front wheels Fork Steering 2013 EX 21 Service Manual...
Страница 56: ...Section 7 Rear Wheels Rear Suspension Axle Assembly Figure 7 4...
Страница 57: ...Section 7 Rear Wheels Rear Suspension Axle Assembly Figure 7 6...
Страница 60: ...Section 7 Rear Wheels Rear Suspension Axle Assembly...
Страница 67: ...Section 7 Rear Wheels Rear Suspension Axle Assembly...
Страница 70: ......
Страница 72: ...Figure 8 6 8 2...
Страница 83: ...Section 9 Battery and Battery Charger...
Страница 84: ...Service Manual Section 10 Traction Drive System TRACTION MOTOR MAINTENANCE...
Страница 89: ...Section 10 Traction Drive System Figure 10 10...
Страница 90: ...Section 10 Traction Drive System...