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Contents

Cole Palmer

Section 5

Preventive Maintenance

..........................................................5-1

Cleaning ...........................................................................................................5-1

Condenser Fins ..................................................................................................5-1

Testing the Safety Features ...............................................................................5-2

Section 6

Troubleshooting ............................................................................................... 6-1

Error Displays ....................................................................................................6-1

Check List ...........................................................................................................6-3

Appendix

Serial Communications ......................................................................................1

Содержание POLYSTAT

Страница 1: ...Immersion Circulators Manual P N U01081 Rev 01 28 11 Installation Operation...

Страница 2: ......

Страница 3: ...Ventilation 3 1 Electrical Requirements 3 2 Remote Temperature Sensor 3 3 External Circulation 3 4 Fluid Considerations 3 4 Fluids 3 4 Additional Fluid Precautions 3 7 Filling Requirements 3 7 Drainin...

Страница 4: ...Cole Palmer Section 5 Preventive Maintenance 5 1 Cleaning 5 1 Condenser Fins 5 1 Testing the Safety Features 5 2 Section 6 Troubleshooting 6 1 Error Displays 6 1 Check List 6 3 Appendix Serial Communi...

Страница 5: ...purpose Distributor s sole responsibility and the Customer s exclusive remedy for any claim arising out of the purchase of any Product is repair or replacement as described above In no event shall Dis...

Страница 6: ...ii Preface Cole Palmer...

Страница 7: ...r to the presence of non insulated dangerous voltage within the unit s enclosure The voltage magnitude is significant enough to constitute a risk of electrical shock This label indicates the presence...

Страница 8: ...y fluid or when performing maintenance where contact with the fluid is likely refer to the manufacturer s MSDS and EC Safety Data sheet for handling precautions Ensure that no toxic gases can be gener...

Страница 9: ...lmer reserves the right to change specifications without notice 350 300 250 200 150 100 50 Pressure mbar 5 10 15 20 Flow lmp 1 2 3 Force Suction 5 10 15 20 Flow lmp 500 400 300 200 100 0 100 200 300 4...

Страница 10: ...2 F 35 to 150 C 31 to 302 F Bath Volume liters gallons 8 15 2 1 4 0 8 15 2 1 4 0 Cooling Capacity watts 20 C 500 800 Refrigerant R134a R404a Dimensions H x W x D mm inches 647 9 x 258 x 483 25 5 x 10...

Страница 11: ...14 x 361 15 5 x 8 4 x 14 2 393 7 x 300 x 361 15 5 x 11 8 x 14 2 393 7 x 358 1 x 561 15 5 x 14 1 x 22 1 Net Weight kg lb 10 6 23 4 12 3 27 0 16 5 36 2 Stainless Steel Baths Circulators with Controller...

Страница 12: ...C Ambient 50 to 212 F Ambient 10 to 100 C Ambient 50 to 212 F Ambient 10 to 100 C Ambient 50 to 212 F Bath Volume liters gallons 3 5 0 8 1 3 8 14 2 1 3 7 13 21 3 4 5 5 Dimensions H x W x D mm inches...

Страница 13: ...re inadequate ventilation or corrosive materials are present Refrigerated units should be left in an upright position for 24 hours at room temperature before starting This will ensure the lubrication...

Страница 14: ...onnecting device it must be easily accessible at all times Refer to the unit nameplate on the rear upper left hand corner of the unit for specific electrical requirements Voltage deviations of 10 are...

Страница 15: ...nded outlet Cable connection required for proper communication between the bath and the circulator 1 2 Immersion Circulator Communications cable from bath Line cord from bath Line cord connection I O...

Страница 16: ...es no responsibility for damages caused by the selection of an unsuitable bath fluid Unsuitable bath fluids are fluids which are very highly viscous much higher than 30 mPas at the respective working...

Страница 17: ...its See next page for additional information Unfortunately SIL180 has a wetting tendency necessitating the occasional cleaning of the bath cover other temperatures Cole Palmer offers a range of heat t...

Страница 18: ...s TIS can accelerate the rate of galvanic corrosion These contaminants can function as electrolytes which increase the potential for galvanic cell corrosion and lead to localized corrosion such as pit...

Страница 19: ...r level in the circulating lines and the external system NOTE Monitor the fluid level whenever heating the fluid Before draining any fluid refer to the manufacturer s MSDS and EC safety data sheets fo...

Страница 20: ...Section 3 Installation 3 8 Cole Palmer...

Страница 21: ...stop the unit This button is also used to make and save changes on the controller s display screen Use this button to cancel any changes and to return the controller to its previ ous display Canceling...

Страница 22: ...ed on the front of the unit to the I position Press the Start Display will appear Ensure the start symbol has a highlight box around it if not use the arrow keys to navigate to the symbol Setup Start...

Страница 23: ...unit will be in the stand by mode If desired press to toggle between the Start Status Displays Status Display Stand By Mode 2 4 2 C Water Heater Running Symbol Pump Running Symbol Refrigeration Runnin...

Страница 24: ...Changing the Setpoint Use the up and down navigation arrows to bring up the desired setpoint and then press The display on the Setpoint Value Window will now indicate the corre sponding setpoint s st...

Страница 25: ...ressed to change a display you can press to return to the previous screen See page 4 7 See page 4 12 SP1 Menu Settings System SP1 Menu Settings System Menu Application Settings Display Options Message...

Страница 26: ...y English Deutch Francais Espanol Italiano C F K 0 01 0 1 Contrast 32 Delay 60 System Warnings Faults Unit Pump Configuration Run Time Messages Level Password Reset Calibration PID Settings Setpoints...

Страница 27: ...n the Start Status Displaysdoes not accurately reflect the actual temperature in the reservoir an RTA can be applied The RTA can be set 10 C 18 F As an example if the unit s temperature is stabilized...

Страница 28: ...83 0 C Low Warn 2 0 C Low Fault 2 0 C 3 Highlight the desired limit and press Follow the same procedure used to change a setpoint If the Fault temperature is exceeded the unit will shut down and if e...

Страница 29: ...the list of acceptable fluids Highlight the desired fluid and press to select it 1 With Pump Adjustment highlighted press to display the speeds Highlight the desired speed and press to select it Flui...

Страница 30: ...ocol Standard NC Baud 19200 9600 4800 2400 1200 600 300 Parity None Odd Even Data Bits 8 7 Stop Bits 1 2 See the Appendix for additional information After setting the on and off times select Enable to...

Страница 31: ...h the desired con trast showing press again 2 With Temp Resolution highlighted press Use the up down arrows to highlight the desired resolution Press Contrast 32 Menu Delay 60 sec English Deutsch Fran...

Страница 32: ...ss to display the options NOTE Non refrigerated units display Bath Unknown Head 1 FW XXXXXXX A Checksum XXXX Bath C6 115V FW XXXXXXX A Menu Unit xxx hours Pump xxx hours Menu Warnings Faults Menu Syst...

Страница 33: ...the desired reset option and press A confirmation message will appear press again 1 If desired highlight Reset and press to display Level User Password 1 Menu Level Factory Password 444 Reset Calibrat...

Страница 34: ...complete the procedure Internal RTD xx x High xx x Low xx x Calibrate SP xx x Menu Internal RTD xx x High xx x Low xx x Calibrate SP xx x Menu Calibrate Restore User Cal Save User Cal Restore Factory...

Страница 35: ...PID Tuning highlighted press to display 2 Highlight the desired PID and press to display 3 If required press to change the value Cool PID Heat PID Menu P xx x I x xx D x xx Menu P xx x I x xx D x xx M...

Страница 36: ...nt of the unit to the O position Using any other means to shut the unit down can reduce the life of the compressor Always turn the unit off and disconnect it from its supply voltage before moving the...

Страница 37: ...sure a long service life Substances containing acidic or alkaline substances and metal shavings should be removed quickly as they could harm the surfaces causing corrosion If corrosion e g small rust...

Страница 38: ...tpoint temperature Switch on the circulator and ensure the unit shuts down at the set cut off temperature If the unit does not shut down have the unit checked by a qualified technician Acrylic unit s...

Страница 39: ...e protection limit exceeded check fluid selection check environmental conditions High Temperature adjustable high temperature protection limit exceeded check limit setting check fluid selection ensure...

Страница 40: ...rted internal temperature sensor Shorted RTD2 External shorted external temperature sensor Bad Calibration redo calibration High Temperature adjustable high temperature protection limit exceeded check...

Страница 41: ...a high ambient temperature condition or excessively confined space Allow time for the motor to cool down Make sure supply voltage matches the unit s nameplate rating 10 Inadequate temperature control...

Страница 42: ...Section 6 Troubleshooting Cole Palmer USB Driver Not Recognized If your operating system does not automatically recognize the optional driver log on to http www ftdichip com FTDrivers htm for instruct...

Страница 43: ...rity and no RS 232 handshaking RS 485 offers a a slave address selection from 1 to 100 default parameter 1 The unit can be controlled through your computer s serial port by using the unit s standard 9...

Страница 44: ...the chiller Do not use ASCII The framing of the communications packet in both directions is The master requests information by sending one of the Read Functions as shown in Table 1 Since no data is s...

Страница 45: ...s Read High Temperature Fault CA 00 01 61 00 BE CA 00 01 61 03 qb d1 d2 cs Read Cool Proportional Band P CA 00 01 74 00 8A CA 00 01 74 03 qb d1 d2 cs Read Cool Integral I CA 00 01 75 00 89 CA 00 01 75...

Страница 46: ...s Set On Off Array The Set On Off Array command is used to set and or request unit settings The master can send the array with a value of 0 turn off disable 1 turn on enable or 2 do not change 0 or 1...

Страница 47: ...RTD2 Open Short High RA Temp b 2 RDT1 Open Short HPC Fault b 1 Unit Faulted Low Level Fault Warning b 0 Unit Running High Level Fault Warning Unit of Measure Index Unit 0 NONE 1 Temperature in C 2 Te...

Страница 48: ...ed liquid baths Models C6 C6F C15 and C15 W7 W11 W24 W5P W14P W21P W6A W12A W19A All with control head models 1H 2H 3H Immersion circulators Models 1BR 2BR 3BR 1CL and 2CL All models rated 1 115 Volts...

Страница 49: ...of Hazardous Substances Directive RoHS Cole Parmer certifies that these Polystat models contains less than the following amounts of the six RoHS banned substances with the exemption stated in Note 2 b...

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