Club Car TransPorter 4, Руководство по техническому обслуживанию и ремонту

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ACCELERATOR AND BRAKE PEDAL GROUP Accelerator Pedal – Electric Vehicles
5
ACCELERATOR PEDAL REMOVAL – ELECTRIC VEHICLES
1. Disconnect the batteries and discharge the controller. See Disconnecting the Batteries – Electric Vehicles,
Section 1, Page 1-3.
2. Place chocks under the rear wheels and lift the front end of the vehicle with a chain hoist or floor jack. Place
jack stands under the front cross tube of the vehicle frame and lower the vehicle onto the jack stands.
See
following WARNING.
WARNING
• Lift only one end of the vehicle at a time. Use a suitable lifting device (chain hoist or hydraulic floor
jack) with 1000 lb (454 kg) minimum lifting capacity. Do not use lifting device to hold vehicle in raised
position. Use approved jack stands of proper weight capacity to support the vehicle and chock
the wheels that remain on the floor. When not performing a test or service procedure that requires
movement of the wheels, lock the brakes.
3. Remove the MCOR (2) and drive bar (3) as instructed (Figure 5-6, Page 5-6) . See MCOR Removal, Section 13,
Page 13-5.
4. Use a 9/16-inch (14 mm) socket wrench to remove the nut (7), two washers (5), and bolt (4) securing the
accelerator pedal (1) to the pivot rod (6)
(Figure 5-6, Page 5-6) .
5. Remove the nut (10) and bolt (8) from the accelerator pivot rod assembly (6).
6. Slide the spring retainer (11) off of the accelerator pivot rod.
7. Inspect the pivot support bearing (9) for wear and replace if necessary.
8. Use a marker to mark the position of the park brake ratchet (24) on the accelerator pivot rod (6). See following
NOTE.
NOTE: Failure to mark position of the ratchet could cause it to be installed improperly, resulting in improper adjustment
and possible failure of the park brake.
9. Remove the lock nut (23) from the accelerator pivot rod.
10. Press the brake pedal slightly and slide the park brake ratchet (24) toward the end of the accelerator pivot rod.
Rotate the ratchet and remove it from the pivot rod.
11. Remove the pivot rod (6) and spacer (20) from the accelerator pivot rod supports (21) (Figure 5-6, Page 5-6) .
12. Inspect the accelerator pivot rod supports (21) for wear and damage and replace as necessary. If the pivot
rod supports do not require replacement, loosen, but do not remove, the four bolts (22) and lock nuts (15) to
make installation of the pivot rod easier.
13. Remove the accelerator pedal (1) from the vehicle.
14. Inspect all parts for wear and damage. Replace as necessary.
ACCELERATOR PEDAL INSTALLATION – ELECTRIC VEHICLES
1. If the accelerator pivot rod supports were replaced, position the supports (21) on the vehicle frame and install the
four bolts (22), flat washers (16), and lock nuts (15)
(Figure 5-6, Page 5-6) . Finger-tighten nuts at this time.
2. Insert the lower end of the accelerator pedal (1) through the floorboard and install the accelerator pivot rod (6)
through the uppermost hole in the pedal.
3. Install plastic spacer (20) on pivot rod (6).
4. Insert the pivot rod through the pivot rod supports (21) on the vehicle frame.
5. Tighten the four bolts (22) attaching the pivot rod supports to the frame to 75 in·lb (8.5 N·m).
6. Insert the bolt (4), two washers (5), and a new lock nut (7) through the lower hole in the pedal and through the
pivot rod. Finger-tighten lock nut at this time.
2019 Transporter Maintenance and Service Manual Page 5-7