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14

III. MAINTENANCE

B. Motor

The motors are specially designed for masonry sawing. It is totally enclosed and the sealed bearings
require no lubrication. The motor is equipped with thermal overload protection.
1. Periodically clean the dirt and sludge build-up from the motor fan housing and cooling fins.
2. If the motor becomes overheated, the protector shuts the motor off. Turn the motor switch to the

"OFF" and identify the cause of overheating.

Engine

1. Refer to the engine owner’s manual for complete maintenance.

a. Pre-cleaner: every 25 operating hours, more often in dusty or dirty conditions, wash and oil the

pre-cleaner.

b. Paper Element: Every 100 operating hours, more often under dusty or dirty conditions clean the

paper element.

c. Engine Oil: After the first month or 20 operating hours, change the oil, then every 6 months or

100 operating hours.

C. Blade Shaft Bearings

The blade shaft bearings are lubricated and should not require daily relubrication under normal
conditions. However, to assure long life the bearings do need to be relubricated periodically. The time
interval between greasing is dependent on the running speed and operating conditions. The following
chart covers most situations and can be used as a guide.

Temperature

Cleanness

Greasing Interval

Up To 150

°

F

Dirty

6 to 12 Months

Over 150

°

F

Dirty

Daily to 2 Weeks

Any Temperature

Very Dirty

Daily to 2 Weeks

Any Temperature

Extreme Conditions

Daily to 2 Weeks

Note: Never operate saw without bearing cover in place.

For normal conditions the grease should conform to the NLGI grade two consistency and be free of
any chemical impurities such as free acid or free alkali, dust, rust, metal particles or abrasives.  For
best results, the bearings should be relubricated while in operation.

Note: Due caution for personal safety must be observed when servicing rotating equipment.

The grease should be pumped in slowly until a slight bead forms around the seals.  This bead, in
addition to acting as an indicator of adequate relubrication, provides additional protection against the
entry of foreign matter.

Содержание BBH255

Страница 1: ...OWNERS MANUAL Clipper Masonry Saw Models BBH455 BBH255 BBH275 FORM 5316 rev9 00 ...

Страница 2: ...uction Products be liable for consequential or incidental damages arising out of the failure of any product to operate properly Integral units such as gasoline engines electric motors batteries tires transmissions etc are excluded from this warranty and are subject to the prime manufacturer s warranty This warranty is in lieu of all other warranties expressed or implied and all such other warranti...

Страница 3: ...Use Step Cutting With Abrasive Blades 10 D How To Use Jam Cutting And Step Cutting With Diamond Blades 11 E How To Use For Dry Cutting 12 F How To Use For Wet Cutting 12 III Maintenance 13 15 A V Belts 13 B Motor 14 C Blade Shaft Bearings 14 15 D Pump 15 IV Parts List 16 34 A Ordering Information 16 B Parts List 17 18 C Power Unit Service Center Information Service Center Listing 16 19 26 ...

Страница 4: ...e water pump and water pump bracket from carton Clip water pump bracket to rear of pan and insert water pump into bracket 5 Connect electrical outlet from water pump to electrical outlet rear of motor 6 Attach water hose to water pump Route water hose by passing hose behind pivot bar 7 Remove the conveyor cart and guide from the carton and install on the pan 8 Remove the drain plug from the carton...

Страница 5: ...an extension cord with an electrical plug with 30 amp minimum capacity may be used Connecting wires should be as short as possible and in one piece In no case should the connecting wires be longer than shown in the following table for 5 h p single phase motors Length Of Wire Wire Gauge 3 5 HP 230v 1PH 5HP 230 460v 3HP 7 1 2HP 230 460v 3HP 12 50 NA NA 10 100 70 NA 08 150 110 140 06 NA 180 200 Cauti...

Страница 6: ...5 I PEPARATION C Wiring Diagram ...

Страница 7: ...6 ...

Страница 8: ...ainst the outside blade shaft collar be sure to tighten enough to hold the blade firmly without slipping but do not over tighten 4 Adequate coolant must be used for wet cutting abrasive and diamond blades 5 The blade must be operated within the specified maximum operating speed 6 The operator should wear safety glasses ear plugs dust mask and any other appropriate safety equipment 7 When starting ...

Страница 9: ...ter it is turned off Never operate the engine with any heat shields or guards removed Keep all guard in place when operating any piece of equipment Keep hands feet hair and clothing away from all rotating parts Lethal Exhaust Gas use only in well ventilated areas Engine exhaust gases contain poisonous carbon monoxide which is order less colorless and can cause death if inhaled Avoid inhaling exhau...

Страница 10: ...ause to run out of alignment causing excessive blade wear When tightening bolt against outside blade shaft collar be sure to tighten enough to hold the blade firmly without slipping but do not over tighten excessive tightening can cause fracture of abrasive blades Using blade shaft wrench in bracket remove the blade shaft bolt and loosen collar Place the blade on the arbor and attach the loose col...

Страница 11: ... the backward stroke Complete each rapid stroke backward and forward by passing the material beyond the center of the blade before starting the reverse movement of the cart The harder the material the more rapid the forward and backward strokes 3 Step cutting as can be seen in the sketch below lessens the area of the blade circumference in contact with the material keeping the blade cool running f...

Страница 12: ...isted off 4 Do not force the material or bump into the blade When nearing completion of the cut retard and slightly hold back the conveyor cart If this is not done the material may be pulled into the blade so fast that excessive pressure on the rim may cause warping or twisting of the rim section 5 When a new diamond blade is broken in make the first few cuts slowly until the blade cuts freely and...

Страница 13: ... from pan and submerge it in water barrel Remove the drain plug so the used water and sludge will drain from pan 1 Prepare water supply 2 Install water curtain on cutting head pivot bar 3 Be sure the water pump is plugged into the receptacle on the back of the masonry saw motor The pump will start when the main switch is turned on 4 Handle on petcock should be turned in line with the water flow St...

Страница 14: ...t the belts Then impose the peak load If the belts slip tighten them until they no longer slip at peak load 3 Remember too much tension shortens belt and bearing life 4 Check belt tension frequently during the first day of operation Check belt tension periodically thereafter and make any necessary adjustments 5 The two most common causes of misalignment are shown in the drawing a The engine drive ...

Страница 15: ...re daily relubrication under normal conditions However to assure long life the bearings do need to be relubricated periodically The time interval between greasing is dependent on the running speed and operating conditions The following chart covers most situations and can be used as a guide Temperature Cleanness Greasing Interval Up To 150 F Dirty 6 to 12 Months Over 150 F Dirty Daily to 2 Weeks A...

Страница 16: ...t Size Maximum Grease Capacity of Bearing Chamber In Ounces 7 8 to 1 3 16 1 4 D Pump The submersible pump is equipped with a thermal overload protector and the sealed bearings require no relubrication The pump is designed to run wet or dry but for continued dry cutting disconnect the pump 1 Be sure to keep the pump clean do not allow sediment to cake in the pump and clog it 2 Keep all lines clean ...

Страница 17: ...ment inspect the part you have and provide additional description as necessary 4 Specify mode of shipping desired for example parcel post truck air freight U P S best way etc B Parts List See assembly drawing C Power Unit Service Information Repair or replacement service is available from your nearest authorized service station Refer to the service center listing for the nearest authorized motor e...

Страница 18: ...17 V PARTS LIST SECTION D Assembly Drawing ...

Страница 19: ...HP Pulley Motor 20 7 5HP 76130 76131 210926 16 Decal Kit Not Shown 219062 48 Screw Belt Tensioning 73277 17 Raising Screw Assembly 219063 49 Cutting Head Weldment 219015C 18 Raising Screw Kit 219064 50 Clamp Kit Cable 214029 19 Hand Wheel 219034 51 Stay Level Pivot Weldment 219009 20 Set Collar 101132 52 Splash Guard Kit 218053 21 Bearing Kit Raise Screw 219065 53 Blade Guard 14 Blade Guard 20 214...

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Страница 28: ...27 NOTES ...

Страница 29: ...28 Norton Construction Products PO Box 2898 Gainesville GA 30503 Phone 800 554 8003 or 770 967 3954 8 00 A M to 7 00 P M Eastern Time Fax 800 443 1092 or 770 967 7287 ...

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