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Page 66

KM3000 Operating Manual

IGURE

A-27. C

ONTROLLER

PARTS

LIST

(P/N 79218)

PARTS LIST

ITEM QTY

P/N:

DESCRIPTION

10588 SCREW DRIVE #2 x 1/4 HOLE SIZE .089

10673 (NOT SHOWN) WIRE TIE SMALL .09 X 3.5

11674 SCREW #10-32 x 5/8 BHSCS

11677 SCREW 6-32 X 3/8 BHSCS

11686 SCREW 6-32 X 1/2 BHSCS

11687 NUT 6-32 STDN ZINC PLATED

12574 CONDUIT NUT 1/2 NPT

12621 WASHER #6 FLTW SAE BLACK OXIDE

18902 SCREW 10-32 X 3/4 BHSCS

20557 CONTROL SPEED SCR MM23001C

22351 (NOT SHOWN) WIRE 18 AWG 600V RED TYPE MTW

22800 (NOT SHOWN) TUBE SHRINK .125 DIA BLACK

26468 SCREW 6-32 X 3/16 BHSCS

26629 TERMINAL SPADE 16-14 AWG .250 X .032 FEMALE

INSULATED

27377 TERMINAL SPADE 90DEG 16-14AWG .250 FM INSUL

27571 (NOT SHOWN) WIRE 16 AWG GRN/YEL TYPE MTW

28060 NUT, 10-32 UNF KEPS

29450 NUT 6-32 LOCKING STAR WASHER

29458 WASHER #10 FLTW NYLON .031 THICK

30081 LABEL VOLTAGE 230V (KB)

30828 SCREW 5-40 X 1/4 SHCS

32304 (NOT SHOWN) TERMINAL PIN 14-16 AWG

32926 SEAL POTENTIOMETER HEXNUT .25 SHAFT 3/8-32 TH

33099 NUT CONDUIT 3/8 STEEL

33182 POTENTIOMETER 10K LIN 1/4 SHAFT 3/8 BUSHING

34481 SCREW M5 X 0.8 X 12 mm BHSCS

34829 CORDSET CEE 7/7 STRAIGHT MOLDED PLUG 250V

16AMP 2.5M

35655 SEAL NEOPRENE SPONGE 3/8 X 5/32 ADHESIVE BACK

35766 KNOB POTENTIOMETER AL .75 DIA .25 SHAFT

35799 TERMINAL RING 22-16 #6/M3.5 STUD

36428 (NOT SHOWN) WIRE 16 AWG GRY TYPE MTW

36718 CORDSET 3-POLE 13A FEMALE CONNECTOR 144 IN

37739 CORD GRIP NONMETALLIC .17-.47 DIA X 1/2 NPT

37749 WIRE TIE VELCRO 11 LONG

37817 SCREW M3 X 0.5 X 12mm SHCS

38444 GROUND BUSS 7 POLE COPPER CE CERTIFIED

38324 (NOT SHOWN) TERMINAL SPADE FEMALE 90 DEG 12-10

AWG

PARTS LIST

ITEM QTY

P/N:

DESCRIPTION

42798 CIRCUIT BREAKER 20 AMP DOUBLE POLE

45158 FERRITE BEAD TUBULAR .398 ID X .735 OD X 1.125 LG

45159 FERRITE BEAD TUBULAR .545 ID X .88 OD X .50

46383 CORD GRIP .105-.312 DIA 3/8 NPT

47981 NAMEPLATE ELECTRICAL CONTROL PANELS CE

48778 CHOKE FERRITE 1.02 OD X 0.505 ID X 1.125 125 OHM

@25MHZ

52160 HANDLE 180MM X 43MM U-SHAPED CHROME

55771 BUMPER 1/2 OD X 1/4 TALL X 1/8 CENTER HOLE

62944 SCREW 6-32 X 5/8 BHSCS

70657 TUBING HEAT SHRINK .75 ID 2:1 SHRINK RATIO CLEAR

50 FT SPOOL

70901 TUBING HEAT SHRINK .19 ID 2:1 SHRINK RATIO

71021 (NOT SHOWN) WIRE 18 AWG BLUE TYPE MTW MIN.

600V 0.1 OD

73782 (NOT SHOWN) VARISTOR 420VAC RMS 560VDC 4.5KA

PEAK CURRENT 14MM DIA

77568 LABEL PROTECTIVE EARTH 1/2" DIA

78593 LABEL WARNING - ELECTRICAL

SHOCK/ELECTROCUTION 1.13" TRIANGLE

78824 LABEL WARNING - DO NOT EXPOSE TO WATER

78953 DISCONNECT SWITCH DOOR MOUNT IP55 16 AMP

RED/YELLOW HANDLE

79231 SWITCH 230V LOW-VOLTAGE DROPOUT

79316 WASHER #6 NYLON .15 ID X .32 OD X .03 BLACK

79348 WASHER #10 NYLON .19 ID X .44 OD X .03 BLACK

79574 TERMINAL SPADE 22-18 AWG .110 X .032 FEMALE

INSULATED RED

79605 (NOT SHOWN) HOLDER CABLE TIE 3/4 X 3/4 3/16 CABLE

TIE

79643 SCREW #8 X 5/8 SHEET METAL #2 SQUARE DRIVE

79864 (NOT SHOWN) WIRE 14 AWG BRN TYPE MTW

79867 (NOT SHOWN) WIRE 14 AWG LT BLU TYPE MTW

80091 BRACKET CIRCUIT BREAKER CE SPEED CONTROLLER

80337 FILTER RFI/EMI 16AMP 120/250VAC 50/60HZ

2.5

81002 TUBING HEAT SHRINK 3:1 ADHESIVE 1.1 ID SHRINK TO

.38 RED

82961 ENCLOSURE 230V BB3000 PL2000 CONTROLLER CE

82984 LEGEND PLATE BB3000 120/230V SPEED CONTROLLER

Содержание KM3000

Страница 1: ...KM3000 KEY MILL MACHINE OPERATING MANUAL ORIGINAL INSTRUCTIONS P N 16325 May 2019 Revision 10...

Страница 2: ......

Страница 3: ...ons about CLIMAX products or services please call CLIMAX or e mail info cpmt com For quick and accurate service please provide your representative with the following Your name Shipping address Telepho...

Страница 4: ...Page B KM3000 Operating Manual CLIMAX GLOBAL LOCATIONS...

Страница 5: ...P N 16325 Rev 10 Page C CE DOCUMENTATION...

Страница 6: ...factory representative and return the part or repaired machine shipping pre paid to the factory CLIMAX will at its option either repair or replace the defective part and or correct any defect in the...

Страница 7: ...raulic power 10 2 3 DIMENSIONS 12 2 4 SPECIFICATIONS 14 3 SETUP 17 3 1 RECEIPT AND INSPECTION 17 3 2 LIFTING AND RIGGING 18 3 3 END MILL SETUP 18 3 4 TYPICAL SHAFT MOUNTING 19 3 5 STUB END MOUNTING 21...

Страница 8: ...3 4 Vertical adjustment screw 33 5 3 5 Gearbox spindle quill assembly 34 5 3 6 Attaching motor 34 5 3 7 Adjusting screw and cover 34 5 3 8 Electric power systems 35 5 3 9 Pneumatic power systems 35 5...

Страница 9: ...st P N 85122 45 A 7 KM3000 pneumatic assembly P N 85123 46 A 8 KM3000 pneumatic assembly parts list P N 85123 47 A 9 KM3000 pneumatic assembly P N 85124 48 A 10 Base and top slide assembly P N 28839 4...

Страница 10: ...motor assembly parts list P N 38708 73 A 35 Hydraulic key mill gearbox P N 34935 74 A 36 Box gear assembly P N 21022 75 A 37 Hydraulic motor assembly P N 35002 76 A 38 250 450 RPM hydraulic motor ass...

Страница 11: ...set up 5 1 2 Risk assessment checklist after set up 5 1 3 KM3000 labels 6 2 1 Pneumatic specifications 10 2 2 Hydraulic specifications 11 2 3 Specifications 14 2 4 Electrical specifications 14 5 1 Ma...

Страница 12: ...Page 2 KM3000 Operating Manual This page intentionally left blank...

Страница 13: ...to aid in setup operation and maintenance tasks Read this entire manual to familiarize yourself with the KM3000 before attempt ing to set it up or operate it 1 2 SAFETY ALERTS Pay careful attention to...

Страница 14: ...end user are responsible for conducting a risk assess ment of each job site before setting up and operating this machine Intended use Use this machine in accordance with the instructions and precautio...

Страница 15: ...s Pay attention to hot sur face labels and avoid contact with bare skin until the machine has cooled 1 4 MACHINE SPECIFIC SAFETY PRECAUTIONS Eye hazard This machine produces metal chips during operati...

Страница 16: ...ttach directly to the workpiece itself or to an adjacent struc ture and achieve their rigidity from the structure to which it is attached The design intent is that the Portable Machine Tool and the st...

Страница 17: ...operations I have taken pre cautions to keep workers away from the identified fall path I considered how this machine operates and identified the best placement for the controls cabling and the operat...

Страница 18: ...MAX immediately for replacements TABLE 1 3 KM3000 LABELS P N 59037 Warning label wear ear pro tection P N 59044 Warning label read the operating manual P N 78741 Warning label wear steel toed shoes P...

Страница 19: ...cally centering V base is quick and easy to set up The KM3000 clamps on any shaft up to 4 5 114 mm in diameter with the standard bar clamp Cut stub end keyways or mid shaft keyways Clamp the machine t...

Страница 20: ...16 mm shank end mills Zeroing type vertical adjustment dial calibrated in 0 001 0 0254 mm increments Vertical and horizontal travel via hand crank Dovetail ways for accurate cutting action Precision...

Страница 21: ...om 1 5 4 5 38 114 mm in diameter An optional chain clamp extends its application to fit onto shafts up to 10 5 267 mm in diameter To fit shafts as small as 0 75 19 1 mm diameter an optional shim kit i...

Страница 22: ...e located at the filter lubricator assembly before performing any troubleshooting 2 2 2 Hydraulic power Table 2 2 on page 11 lists operating specifications of the hydraulically powered version of the...

Страница 23: ...HPU is available with the HPU CAUTION To avoid damaging the power unit pump connect the hydraulic motor to the power unit before turning it on The end mill turning direction on a hydraulically powered...

Страница 24: ...Page 12 KM3000 Operating Manual 2 3 DIMENSIONS Figure 2 5 on page 13 show the machine and operating dimensions...

Страница 25: ...P N 16325 Rev 10 Page 13 FIGURE 2 5 DIMENSIONS...

Страница 26: ...s available Pneumatic power 1 2 hp 0 9 kW Spindle hole diameter 0 625 16 mm Maximum end mill diameter 1 25 31 75 mm Metal removal rate in C1018 steel 1 in3 min 16 4 cm3 min Maximum shaft diameter stan...

Страница 27: ...oltage dip brownout 20 of peak volts for 1 second maximum Voltage supplied from batteries 10 of nominal Voltage interruption DC 5 ms maximum Ambient temperature operating 41 104 F 5 40 C Ambient tempe...

Страница 28: ...Page 16 KM3000 Operating Manual This page intentionally left blank...

Страница 29: ...r normal shipment conditions CLIMAX does not guarantee the condition of your machine upon delivery When you receive your CLIMAX product perform the following receipt checks 1 Inspect the shipping cont...

Страница 30: ...and the vertical adjustment shaft as shown in Figure 3 1 on page 18 FIGURE 3 1 LIFTING FROM THE CRATE USING A STRAP 3 3 END MILL SETUP WARNING Avoid serious personal injury by disconnecting the power...

Страница 31: ...l clamping screw securely after setting the end mill to the desired depth Loosen the clamping screws before retracting the end mill 3 4 TYPICAL SHAFT MOUNTING With the top slide fully engaged on the b...

Страница 32: ...l about the axis of the shaft This is especially important when more than one in line keyway or multi ple axially spaced keyways will be cut 4 Secure the key mill evenly to the shaft by alternating th...

Страница 33: ...ain spindle will be inward from the end of the shaft 2 With the bar clamp close to the end of the shaft proceed setting up as described in Section 3 4 on page 19 3 6 LARGE SHAFT MOUNTING Using the opt...

Страница 34: ...edge of the throat If the shaft diameter is between 1 5 2 9 38 1 73 7 mm use the front mounting holes in the base Make sure the shaft is in the open part of the throat only If it extends into the rear...

Страница 35: ...wn counterclockwise moves it up The dial is graduated in 0 001 025 mm increments CAUTION The key mill has a maximum vertical adjustment height of 1 75 44 mm from the bottommost position Cranking the k...

Страница 36: ...Page 24 KM3000 Operating Manual This page intentionally left blank...

Страница 37: ...achine operation Check the machine is securely mounted to the workpiece Check that air hoses are routed and secured to avoid tripping entangle ment damage from hot chips or other damage should an air...

Страница 38: ...le rpm 2 Lower the end mill to cut a flat on the shaft equal to the diameter of the end mill 3 Set the depth dial to zero The dial is calibrated to move the spindle and end mill 0 100 2 5 mm per revol...

Страница 39: ...3 Jog the motor to be sure the pump is turning in the correct direction Reverse the hoses if necessary 4 Turn the hydraulic motor speed control knob on the HPU to set the motor speed see Figure 4 1 C...

Страница 40: ...haft remove the machine and repo sition it some predetermined distance along the shaft in readiness for cut ting a new keyway or extending the first FIGURE 4 2 LONG OR ALIGNED KEYWAYS 5 Again carefull...

Страница 41: ...the shaft so it will not rotate 2 Mount the key mill to the top of the shaft as described in Section 3 4 on page 19 3 Cut the keyway as described in Section 4 2 on page 25 4 Using an appropriate angle...

Страница 42: ...elf centering adapter mounts easily on either side as well as either end of the base of the key mill Do the following to cross mill a keyway 1 Mount the adapter to the base of the key mill 2 Set the k...

Страница 43: ...IST Table 5 1 lists maintenance intervals and tasks TABLE 5 1 MAINTENANCE INTERVALS AND TASKS Interval Task Reference Before each use Lubricate the quill where it slides in the quill clamp with Jet Lu...

Страница 44: ...operation do the following Replace the filter cartridge Check the heat exchanger for leaks Clean the filler breather Section 5 3 10 on page 36 Repack the gearbox every 500 hours Section 5 3 5 on page...

Страница 45: ...hips from interfering with gears threads and moving parts of the slide assembly 5 3 2 Leadscrew During operation frequently brush chips away from the leadscrew Lubricate the leadscrew from time to tim...

Страница 46: ...not fully enter NOTICE The press must be capable of 5 000 psi 345 bar Before each use lubricate the quill where it slides in the quill clamp with Jet Lube 550 The ball and roller bearings are sealed a...

Страница 47: ...ut the retainer springs and brushes d Replace brushes when they have worn down to 1 4 6 4 mm Before operating the key mill check the condition of the power cord Replace or repair any damaged or worn p...

Страница 48: ...n the system From then on replace the filter every 150 200 hours Use a high quality filter CLIMAX recommends a 10 micron industrial grade fil ter If the filtering system has a change warning gauge cha...

Страница 49: ...the following for short term storage three months or less 1 Retract the tool head from the workpiece 2 Remove the tooling 3 Remove hoses 4 Drain the air filter on pneumatic machines 5 Remove the machi...

Страница 50: ...ts original shipping container 6 3 DECOMMISSIONING To decommission the key mill machine prior to disposal remove the drive assem bly from the RDU and dispose of the drive assembly separately from the...

Страница 51: ...IC ASSEMBLY P N 81474 58 FIGURE A 20 MOTOR ASSEMBLY P N 11895 59 FIGURE A 21 MOTOR ASSEMBLY PARTS LIST P N 11895 60 FIGURE A 22 CAP MOTOR END ASSEMBLY P N 81475 61 FIGURE A 23 MTR SPD CONTROLLER ASSEM...

Страница 52: ...13 4 AVAILABLE CONFIGURATIONS PART NO DESCRIPTION 16001 MODEL KM3000 INCH 230V W SPEED CONTROL CE 16004 MODEL KM3000 METRIC 230V W SPEED CONTROL CE 36783 MODEL KM3000 METRIC 120V W SPEED CONTROL CE 3...

Страница 53: ...X 24 X 11 7 8 KM3000 5 8 PLY HINGED 16011 1 2 SPINDLE QUILL ASSY METRIC KM3000 16022 1 3 ASSY LEADSCREW VERT ADJ METRIC 3RD KM3000 16021 1 4 BASE AND TOP SLIDE ASSY METRIC W BAR CLAMP 30459 1 5 ASSY...

Страница 54: ...NOT SHOWN CONTROL SPEED ASSY KM3000 120V 4TH GEN DOM 36549 1 11 PLATE SERIAL YEAR MODEL CE 2 0 X 2 63 46759 1 13 PARTS LIST P N 39572 DESCRIPTION P N QTY ITEM NOT SHOWN KIT TOOL KM3000 KM4000 PM4000...

Страница 55: ...X 24 X 11 7 8 KM3000 5 8 PLY HINGED 16011 1 2 SPINDLE QUILL ASSY METRIC KM3000 16022 1 3 ASSY LEADSCREW VERT ADJ METRIC 3RD KM3000 16021 1 4 BASE AND TOP SLIDE ASSY METRIC W BAR CLAMP 30459 1 5 ASSY...

Страница 56: ...ng Manual FIGURE A 5 KM3000 ASSEMBLY P N 85122 12 5 3 7 6 7 13 4 AVAILABLE CONFIGURATIONS PART NO DESCRIPTION 16000 MODEL KM3000 INCH 120V DOMESTIC 16003 MODEL KM3000 METRIC 120V DOMESTIC 39571 MODEL...

Страница 57: ...HINGED 16011 1 2 SPINDLE QUILL ASSY METRIC KM3000 16022 1 3 ASSY LEADSCREW VERT ADJ METRIC 3RD KM3000 16021 1 4 BASE AND TOP SLIDE ASSY METRIC W BAR CLAMP 30459 1 5 ASSY GEAR BOX SPINDLE DRIVETOP 344...

Страница 58: ...Page 46 KM3000 Operating Manual FIGURE A 7 KM3000 PNEUMATIC ASSEMBLY P N 85123 8 6 8 5 3 4 AVAILABLE CONFIGURATIONS PART NO DESCRIPTION 16002 MODEL KM3000 INCH AIR 16005 MODEL KM3000 METRIC AIR 13...

Страница 59: ...SPINDLE DRIVETOP 34403 1 6 DRIVE AIR ASSY KM3000 38716 1 8 PLATE SERIAL YEAR MODEL 2 0 X 2 63 45887 1 13 PARTS LIST P N 16005 DESCRIPTION P N QTY ITEM NOT SHOWN KIT TOOL KM3000 KM4000 PM4000 13737 1...

Страница 60: ...85124 9 5 3 6 4 AVAILABLE CONFIGURATIONS PART NO DESCRIPTION 16008 MODEL KM3000 INCH HYD 274 RPM 5 GPM W O HPU 16009 MODEL KM3000 INCH HYD 430 RPM 5 GPM W O HPU 16010 MODEL KM3000 INCH HYD 664 RPM 5...

Страница 61: ...SQUARE 10203 1 2 SCREW DRIVE 2 x 1 4 HOLE SIZE 089 10588 4 3 BASE 2ND KM3000 15505 1 4 GIB 4915 X 1562 X 6 76 0 1 6 SS X 1 25 15616 1 5 CLAMP ASSY STANDARD KM3000 15647 1 6 ASSY TOP SLIDE INCH 2ND KM...

Страница 62: ...E 1 2 SQUARE 10203 1 2 SCREW DRIVE 2 x 1 4 HOLE SIZE 089 10588 4 3 BASE 2ND KM3000 15505 1 4 GIB 4915 X 1562 X 6 76 0 1 6 SS X 1 25 15616 1 5 CLAMP ASSY STANDARD KM3000 15647 1 6 ASSY TOP SLIDE METRIC...

Страница 63: ...47 PARTS LIST DESCRIPTION P N QTY ITEM NUT 3 4 10 STDN ZINC PLATED 10197 2 1 WASHER THRUST 750 ID X 1 250 OD X 123 10198 2 2 ASSY CLAMP BOLT KM3000 10422 2 3 CASTING BLOCK CLAMP SMALL 15504 2 4 CLAMP...

Страница 64: ...P N QTY ITEM SCREW 5 16 18 X 1 1 4 SHCS 11735 1 1 SLIDE TOP INCH 2ND KM3000 SLIDE TOP METRIC 2ND KM3000 15507 16026 1 2 SHAFT ASSY TRAVERSE DRIVE 2ND KM3000 15657 1 3 3 1 2 AVAILABLE CONFIGURATIONS P...

Страница 65: ...1 1 SCREW 3 8 16 X 1 SHCS 10191 1 2 RING SNAP 1 75 ID BEVEL LEADSCREW 10193 1 3 BRG THRUST 875 ID X 1 437 OD X 0781 13174 2 4 WASHER THRUST 875 ID X 1 437 OD X 060 13175 4 5 PLUG HOLE 1 3 4 DIA MODIF...

Страница 66: ...32 X 5 8 SHCS 10156 6 1 SCREW 10 32 X 5 8 SHCS 10157 6 2 SEAL 1 000 ID X 1 375 OD X 250 10167 1 3 GEAR SPUR 16DP 56T 20PA 43 X 97LG STEEL 15517 1 4 GEARBOX 4TH GENERATION KM3000 34284 1 5 GEARBOX COVE...

Страница 67: ...RING SNAP 672 OD X 035 THICK INVERTED 15668 1 7 LEADSCREW VERT ADJ INCH 3RD KM4000 CPM 4 67 INCH 19648 LEADSCREW VERT ADJ INCH 3RD KM3000 2 50 INCH 15655 LEADSCREW VERT ADJ METRIC 3RD KM3000 2 50 INC...

Страница 68: ...N 15651 PARTS LIST DESCRIPTION P N QTY ITEM BRG BALL 7874 ID X 1 8504 OD X 5512 10150 1 1 ASSY QUILL 2ND KM3000 1 75 TRAVEL 15514 1 2 SPINDLE INCH 5 8 3RD KM3000 15518 1 3 SEAL 1 500 ID X 1 874 OD X...

Страница 69: ...LL ASSEMBLY METRIC P N 16022 PARTS LIST DESCRIPTION P N QTY ITEM BRG BALL 7874 X 1 8504 X 5512 2 SHLDS 10150 1 1 ASSY QUILL 2ND KM3000 1 75 TRAVEL 15514 1 2 SEAL 1 500 ID X 1 874 OD X 250 15669 1 3 AS...

Страница 70: ...STEEL 34653 1 4 MOTOR ELEC 120V 4TH MODIFIED FOR 36987 MOTOR MODIFIED ELEC 230V KM PM 4TH FOR 36684 34662 36688 1 5 SCREW 10 24 X 3 SRHMS 42724 2 6 LABEL WARNING WEAR EAR PROTECTION 59037 1 7 LABEL W...

Страница 71: ...P N 16325 Rev 10 Page 59 FIGURE A 20 MOTOR ASSEMBLY P N 11895...

Страница 72: ...Page 60 KM3000 Operating Manual FIGURE A 21 MOTOR ASSEMBLY PARTS LIST P N 11895...

Страница 73: ...PLUG FEMALE SNAP BULLET 16 14 GA 180 DIA KB NOT SHOWN 15022 2 3 PLUG 1 2 DIA PLASTIC 31734 1 4 CAP MILWAUKIE ELECTRIC MOTOR CORD ENTRANCE 31736 1 5 CONNECTOR 2 POLE 13AMP MALE 1 2 NPT PANEL MT 34142...

Страница 74: ...CONTROLLER ASSEMBLY P N 36686 PARTS LIST DESCRIPTION P N QTY ITEM MOTOR ASSY ELECTRIC 230V 36684 1 1 LABEL WARNING CONSULT OPERATOR S MANUAL 59044 1 2 LABEL WARNING DO NOT EXPOSE TO WATER 78824 1 3 C...

Страница 75: ...W 3 POLE CONNECTOR 230V 36684 34142 35973 1 3 GEAR SPUR 16DP 26T 20PA 437 X 78LG STEEL 34653 1 4 MOTOR ELEC 120V 4TH MODIFIED 36780 MOTOR MODIFIED ELEC 230V KM PM 4TH 36684 34662 36688 1 5 SCREW 10 2...

Страница 76: ...GURE A 25 230V 50 60 HZ CE CONTROLLER P N 79218 TO LID 51 27 34 34 6 6 8 6 8 6 13 13 13 56 4 SEE DETAIL A 46 56 21 45 3 57 56 5 56 56 7 17 66 39 37 15 15 15 15 15 64 10 41 32 33 24 46 5 6 8 6 6 8 6 14...

Страница 77: ...P N 16325 Rev 10 Page 65 FIGURE A 26 MULTIPLE MODEL CONTROLLER P N 79218 TO ENCLOSURE 44 56 4 56 4 67 15 15 44 26 30 15 15 28 53 56 18 59 66 23 25 25 18 46 52 54 19 9 29 60 58 55 35 54...

Страница 78: ...5 X 12mm SHCS 37 1 38444 GROUND BUSS 7 POLE COPPER CE CERTIFIED 36 2 38324 NOT SHOWN TERMINAL SPADE FEMALE 90 DEG 12 10 AWG PARTS LIST ITEM QTY P N DESCRIPTION 38 1 42798 CIRCUIT BREAKER 20 AMP DOUBLE...

Страница 79: ...P N 16325 Rev 10 Page 67 FIGURE A 28 IN LINE SWITCH P N 37938...

Страница 80: ...29 PNEUMATIC DRIVE ASSEMBLY P N 38716 PARTS LIST DESCRIPTION P N QTY ITEM KNOB ADJUSTMENT 2 INCH KNURLED 10168 1 1 GEAR SPUR 26T 16DP 1 625PD 10326 1 2 VALVE HOSE ASSY AIR KM3000 KM4000 PM4000 10380 1...

Страница 81: ...ER 1 2B 1 2 NPTF PNEUMATIC 13208 1 1 FTG QD NIPPLE 1 2B 1 2 NPTM PNEUMATIC 13209 1 2 HOSE ASSY 801 1 2 X 1 2 NPTMS X 1 2 NPTMS X 72 15915 1 3 VALVE NEEDLE 1 2 IN 22229 1 4 FTG NIPPLE 1 2 NPT CLOSE BRA...

Страница 82: ...perating Manual FIGURE A 31 PNEUMATIC CONDITIONING UNIT ASSEMBLY P N 78264 ASSEMBLED SCALE 1 5 3 21 25 17 31 1 28 30 37 4 11 32 16 10 34 12 6 23 15 36 26 13 3 14 20 24 33 7 29 5 27 18 35 19 21 8 38 2...

Страница 83: ...EGEND PLATE START 10250 SERIES 46797 1 19 1 63 X 1 63 X 3 375L MODU TEK EXTRUSION 46802 1 20 FTG ELBOW 1 8 NPTM X 1 4 TUBE PRESTOLOK 48648 3 21 NOT SHOWN TUBING 1 4 OD POLYURETHANE INCH 48650 60 22 SC...

Страница 84: ...Page 72 KM3000 Operating Manual FIGURE A 33 PNEUMATIC MOTOR ASSEMBLY P N 38708 15 24 20 3 1 14 17 23 12 22 9 7 6 5 16 25 27 26 19 21 10 6 7 13 22 4 18 11 8...

Страница 85: ...SZ 4 37981 1 11 BRG ANGULAR CONTACT 7874 X 1 8504 OD X 811 38686 1 12 SHAFT OUTPUT RIGHT ANGLE DRIVE 38691 1 13 FLANGE AIR MOTOR ADAPTER 38692 1 14 SHAFT INPUT RIGHT ANGLE DRIVE 38693 1 15 CAP BOTTOM...

Страница 86: ...10157 6 2 SEAL 1 000 ID X 1 375 OD X 250 10167 1 3 SCREW 1 4 20 X 5 8 SHCS 12418 2 4 GEAR SPUR 16DP 56T 20PA 43 X 97LG STEEL 15517 1 5 GEARBOX 4TH GENERATION KM3000 34284 1 6 GEARBOX COVER KM3000 3428...

Страница 87: ...X 5 8 SHCS 10156 6 1 SEAL 1 000 ID X 1 375 OD X 250 10167 1 2 GEAR SPUR 16DP 56T 20PA 43 X 97LG STEEL 15517 1 3 GEARBOX 4TH GENERATION KM3000 34284 1 4 GEARBOX COVER KM3000 34285 1 5 PLATE SERIAL YEA...

Страница 88: ...8 X 5 8 FHSCS 12853 3 4 MOTOR HYD 0 79 CU IN STRAIGHT SAE O RING 14261 1 5 GEAR SPUR MOTOR 16DP 1 625PD SPECIAL HYD MOTOR 20379 1 6 FLANGE MOTOR MTG HYD 4TH GEN GEARBOX 35003 1 7 LABEL WARNING CRUSH F...

Страница 89: ...OTOR 16DP 1 625PD SPECIAL HYD MOTOR 20379 1 4 MOTOR HYD 1 21 CU IN CHAR LYNN 21025 1 5 FLANGE MOTOR MTG HYD 4TH GEN GEARBOX 35003 1 6 FITTING ELBOW MALE JIC 6 TO MALE SAE 6 90 56793 1 7 LABEL WARNING...

Страница 90: ...Page 78 KM3000 Operating Manual FIGURE A 39 CHAIN CLAMP ASSEMBLY P N 10378 PARTS LIST DESCRIPTION P N QTY ITEM CHAIN CLAMP ASSY 10 1 2 DIA KM3000 2ND 27364 1 1 15505 BASE REF 1...

Страница 91: ...ITEM CASTING BLOCK CLAMP SMALL 15504 1 1 CASTING BLOCK CLAMP 15835 1 2 ROCKER CHAIN CLAMP 10206 1 3 BOLT CHAIN CLAMP 27385 1 5 NUT 3 4 10 STDN ZINC PLATED 10197 1 6 CHAIN WRENCH 3 4 PITCH 240 DIA PIN...

Страница 92: ...KM3000 Operating Manual FIGURE A 41 CROSS MILLING ADAPTER KM4000 BASE SHOWN P N 10381 PARTS LIST DESCRIPTION P N QTY ITEM CROSS MILLING ADAPTER 10255 1 1 SCREW 1 2 13 X 3 1 4 SHCS 19950 2 2 10454 BASE...

Страница 93: ...SHIM KIT ASSEMBLY P N 11669 PARTS LIST DESCRIPTION P N QTY ITEM SCREW 1 4 20 X 3 4 SHCS 10160 6 1 SHIM SET SMALL DIA MILLING KM3000 KB 11668 1 2 NOT SHOWN DRAWING INSTRUCTIONS SHIM INSTALLATION KM300...

Страница 94: ...MILL SET METRIC 8 10 12 16 18 1 11735 SCREW 5 16 18 X 1 1 4 SHCS 1 12546 SP ASSY GEAR INTERMEDIATE MILWAUKIE MOTOR 1 12549 SP ARMATURE 3RD 120V 1 12553 SP SCREW BRUSH RETAINING 3RD 2 13174 BRG THRUST...

Страница 95: ...0V 2 37405 SCREW MODIFIED 1 2 20 X 425 END MILL SCREW 1 37981 NUT SELF LOCKING BRG ADJ SZ 4 VMI 1 38091 ASSY LEADSCREW TOP SLIDE KM3000 1 38116 COLLAR LEADSCREW BEARING 1 39304 SP ARMATURE 230V REWIND...

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Страница 97: ...PNEUMATIC SCHEMATIC P N 59246 85 FIGURE B 2 HYDRAULIC SCHEMATIC 85 FIGURE B 3 ELECTRICAL SCHEMATIC 86 FIGURE B 4 CONTROLLER SCHEMATIC P N 36549 87 FIGURE B 1 PNEUMATIC SCHEMATIC P N 59246 FIGURE B 2...

Страница 98: ...Page 86 KM3000 Operating Manual FIGURE B 3 ELECTRICAL SCHEMATIC...

Страница 99: ...B 3 CONTROLLER SCHEMATIC P N 36549 1 2 3 4 5 6 7 Portable Machine Tools Inc 2712 E SECOND ST NEWBERG OR 97132 USA 800 333 8311 OR 503 538 2185 WWW CPMT COM CLIMAX SERIAL NO YEAR MODEL SUPPLY VOLTS PHA...

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Страница 101: ...P N 16325 Rev 10 Page 89 APPENDIX C SDS Contact CLIMAX for the current Safety Data Sheets...

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