P/N 91025, Rev. 4
Page 51
5.5
T
ROUBLESHOOTING
This section is intended to help you solve basic machine performance problems.
For serious maintenance or if you have questions on the following procedures,
contact Climax.
5.5.1
The machine isn’t turning
If the machine is not rotating, check the following:
1. The power source is connected and energized.
2. The emergency stop is reset (Section 5.4.3 for PCU).
3. The air regulator is open and not broken (Figure 2-2 on page 12).
4. There is air pressure entering and leaving the PCU. Check the air pressure
by disconnecting the hose quick disconnects and checking for air bleed
(Figure 2-2 on page 12).
5. The throttle valve is open (Figure 2-3 on page 13).
6. All the quick disconnects are fully engaged (Figure 2-2 on page 12,
Figure 2-3 on page 13).
7. Check machine movement by first making sure that the power to the
machine drive is isolated and locked out, then manually rotate the pneu-
matic machine clockwise by pushing on the end of the machining arm.
5.5.2
The machine isn’t feeding
If the machine isn’t feeding properly, do the following:
1. Check that the gibs are not locked down on the axis that isn't feeding. It
should take about 10 in-lbs (1.13 Nm) to rotate each drive shaft at the end
of the arm.
2. Check that the shear pins on the feed gear to the hex driver on the machin-
ing arm are intact. These are intended to protect the feed mechanism in the
event of an overload.
5.5.3
The machine is performing poorly
Check the following if the machine is performing poorly:
1. The tool is installed correctly (Section 3.11 on page 34).
2. The machine is tight to the chuck and the mount (see Section 3.6 on
page 28).
3. The machining arm clamp screws are tight (Figure 3-10 on page 30).
4. The gib screws on the radial slide and the tool head are adjusted correctly
(Section 5.4.7) and the axis that is not being used is locked using the han-
dle.
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