background image

13

R e s i d e n t i a l   H & V   -   6 0 H z   H F C - 4 1 0 A

R e v. :   9   M a r c h ,   2 0 1 1 B

c l i m a t e m a s t e r. c o m

Table 2: Antifreeze Percentages by Volume

Ground-Loop Heat Pump Applications

GROUND-WATER HEAT PUMP APPLICATIONS

Type

Minimum Temperature for Low Temperature Protection

10°F [-12.2°C]

15°F [-9.4°C]

20°F [-6.7°C]

25°F [-3.9°C]

Methanol
100% USP food grade Propylene Glycol
Ethanol*

25%
38%
29%

21%
25%
25%

16%
22%
20%

10%
15%
14%

* Must not be denatured with any petroleum based product

Open Loop - Ground Water Systems

Typical open loop piping is shown in Figure 13. Shut off 
valves should be included for ease of servicing. Boiler drains 
or other valves should be “tee’d” into the lines to allow acid 
fl ushing of the heat exchanger. Shut off valves should be 
positioned to allow fl ow through the coax via the boiler drains 
without allowing fl ow into the piping system.  P/T plugs 
should be used so that pressure drop and temperature can 
be measured. Piping materials should be limited to copper 
or PVC SCH80. Note: Due to the pressure and temperature 
extremes, PVC SCH40 is not recommended.

Water quantity should be plentiful and of good quality. 
Consult table 3 for water quality guidelines. The unit can 
be ordered with either a copper or cupro-nickel water 
heat exchanger. Consult table 3 for recommendations. 
Copper is recommended for closed loop systems and open 
loop ground water systems that are not high in mineral 
content or corrosiveness. In conditions anticipating heavy 
scale formation or in brackish water, a cupro-nickel heat 
exchanger is recommended. In ground water situations 
where scaling could be heavy or where biological growth 
such as iron bacteria will be present, an open loop system 
is not recommended. Heat exchanger coils may over time 
lose heat exchange capabilities due to build up of mineral 
deposits. Heat exchangers must only be serviced by a 
qualifi ed technician, as acid and special pumping equipment 
is required. Desuperheater coils can likewise become scaled 
and possibly plugged. In areas with extremely hard water, 
the owner should be informed that the heat exchanger 
may require occasional acid fl ushing.  In some cases, the 
desuperheater option should not be recommended due to 
hard water conditions and additional maintenance required.

Water Quality Standards

Table 3 should be consulted for water quality requirements. 
Scaling potential should be assessed using the pH/Calcium 
hardness method. If the pH <7.5 and the Calcium hardness 
is less than 100 ppm, scaling potential is low. If this method 
yields numbers out of range of those listed, the Ryznar 
Stability and Langelier Saturation indecies should be 
calculated. Use the appropriate scaling surface temperature 
for the application, 150°F [66°C] for direct use (well water/
open loop) and DHW (desuperheater); 90°F [32°F] for 
indirect use. A monitoring plan should be implemented in 

these probable scaling situations. Other water quality issues 
such as iron fouling, corrosion prevention and erosion and 
clogging should be referenced in Table 3.

Pressure Tank and Pump

Use a closed, bladder-type pressure tank to minimize 
mineral formation due to air exposure. The pressure tank 
should be sized to provide at least one minute continuous 
run time of the pump using its drawdown capacity rating to 
prevent pump short cycling. Discharge water from the unit 
is not contaminated in any manner and can be disposed 
of in various ways, depending on local building codes (e.g. 
recharge well, storm sewer, drain fi eld, adjacent stream 
or pond, etc.). Most local codes forbid the use of sanitary 
sewer for disposal. Consult your local building and zoning 
department to assure compliance in your area. 
The pump should be sized to handle the home’s domestic 
water load (typically 5-9 gpm [23-41 l/m]) plus the fl ow rate 
required for the heat pump. Pump sizing and expansion 
tank must be chosen as complimentary items. For example, 
an expansion tank that is too small can causing premature 
pump failure due to short cycling. Variable speed pumping 
applications should be considered for the inherent energy 
savings and smaller pressure tank requirements.

Water Control Valve

Note the placement of the water control valve in fi gure 13. 
Always maintain water pressure in the heat exchanger by 
placing the water control valve(s) on the discharge line 
to prevent mineral precipitation during the off-cycle. Pilot 
operated slow closing valves are recommended to reduce 
water hammer. If water hammer persists, a mini-expansion 
tank can be mounted on the piping to help absorb the excess 
hammer shock. Insure that the total ‘VA’ draw of the valve 
can be supplied by the unit transformer. For instance, a slow 
closing valve can draw up to 35VA. This can overload smaller 
40 or 50 VA transformers depending on the other controls 
in the circuit. A typical pilot operated solenoid valve draws 
approximately 15VA (see Figure 22). Note the special wiring 
diagrams for slow closing valves (Figures 23 & 24).

Flow Regulation

Flow regulation can be accomplished by two methods. One 
method of fl ow regulation involves simply adjusting the ball 

Open Loop - Ground Water Systems

Содержание Tranquility 20

Страница 1: ...pen Loop Ground Water Systems 13 Water Quality Standards 15 Hot Water Generator 16 18 Electrical Line Voltage 19 20 Electrical Low Voltage Wiring 21 22 Accessory Connections 22 Electrical Thermostat W...

Страница 2: ...This page was intentionally left blank...

Страница 3: ...in death or serious injury DANGER labels on unit access panels must be observed WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION...

Страница 4: ...units on the job site with either the original packaging or an equivalent protective covering Cap the open ends of pipes stored on the job site In areas where painting plastering and or spraying has...

Страница 5: ...electrical and duct connection s If the unit is located in a confined space such as a closet provisions must be made for return air to freely enter the space by means of a louvered door etc Any acces...

Страница 6: ...QHFW 3RZHU LULQJ QVXODWHG VXSSO GXFW ZLWK DW OHDVW RQH GHJ HOERZ WR UHGXFH DLU QRLVH 5HWXUQ LU 6XSSO LU 8QLW DQJHU PP WKUHDGHG URGV 8QLW 3RZHU OH LEOH XFW RQQHFWRU 2SWLRQDO RZ 3UHVVXUH URS DWHU RQWURO...

Страница 7: ...Figure 4 to free top panel and discharge panel 2 Lift out the access panel and set aside Lift and rotate the discharge panel to the other position as shown being careful with the blower wiring 3 Chec...

Страница 8: ...re than other units connected to the same condensate main since this may cause poor drainage for all units on the line WHEN A VENT IS INSTALLED IN THE DRAIN LINE IT MUST BE LOCATED AFTER THE TRAP IN T...

Страница 9: ...be difficult to remove after the unit is installed should be removed prior to setting the unit Refer to Figures 7 and 8 for typical installation illustrations Refer to unit specifications catalog for...

Страница 10: ...ows typical condensate connections Figure 10b illustrates the internal trap for a typical vertical heat pump Each unit must be installed with its own individual vent where necessary and a means to flu...

Страница 11: ...uld be used when testing Do not exceed the pipe pressure rating Test entire system when all loops are assembled Flushing the Earth Loop Once piping is completed between the unit Flow Controller and th...

Страница 12: ...dition the loop to a homogenous temperature This is a good time for tool cleanup piping insulation etc Then perform final flush and pressurize the loop to a static pressure of 50 75 psi 345 517 kPa wi...

Страница 13: ...s than 100 ppm scaling potential is low If this method yields numbers out of range of those listed the Ryznar Stability and Langelier Saturation indecies should be calculated Use the appropriate scali...

Страница 14: ...uires a flow control device mounted on the outlet of the water control valve The device is typically a brass fitting with an orifice of rubber or plastic material that is designed to allow a specified...

Страница 15: ...pm Maximum Maximum Allowable at maximum water temperature Chloride Levels 10 C 24 C 38 C Copper Cupronickel 20ppm NR NR 150 ppm NR NR 304 SS 400 ppm 250 ppm 150 ppm 316 SS 1000 ppm 550 ppm 375 ppm Tit...

Страница 16: ...et point of the HWG is field selectable to 125 F or 150 F The 150 F set point allows more heat storage from the HWG For example consider the amount of heat that can be generated by the HWG when using...

Страница 17: ...ELOW 150 F THE 150 F HWG SETPOINT MUST ONLY BE USED ON SYSTEMS THAT EMPLOY AN APPROVED ANTI SCALD VALVE PART NUMBER AVAS4 AT THE HOT WATER STORAGE TANK WITH SUCH VALVE PROPERLY SET TO CONTROL WATER TE...

Страница 18: ...ng system 2 Insulate all HWG water piping with no less than 3 8 10mm wall closed cell insulation 3 Open both shut off valves and make sure the tank drain valve is closed Water Tank Refill 1 Close valv...

Страница 19: ...5 0 8 18 1 20 4 25 024 12 8 60 0 1 0 40 4 0 3 9 21 1 24 3 35 0 8 21 9 25 1 35 030 13 5 61 0 1 0 40 4 0 3 9 21 8 25 2 35 0 8 22 6 26 0 35 036 14 7 72 5 1 0 40 4 0 3 9 23 0 26 7 40 0 8 23 8 27 5 40 042...

Страница 20: ...ost units are shipped on the medium speed tap Consult specifications catalog for specific unit airflow tables Typical unit design delivers rated airflow at nominal static 0 15 in w g 37Pa on medium sp...

Страница 21: ...tion of how water ow rate temperature is affecting the refrigeration circuit The factory setting for FP1 is for systems using water 30 F 1 1 C refrigerant temperature In low water temperature extended...

Страница 22: ...can overheat the anticipator of an electromechanical thermostat Therefore only relay or triac based thermostats should be used Two stage Units Tranquility 27 TT two stage units should be designed wit...

Страница 23: ...fication mode without ClimaDry option Notes 1 Units with whole house dehumidification option have slightly different thermostat wiring Terminal DH at the thermostat is connected to terminal H at the D...

Страница 24: ...emergency heat mode This setting is used for residential units with internal electric heat When auxiliary electric heat is energized i e compressor and electric heat the greater of the auxiliary emerg...

Страница 25: ...terface Layout 0 0RWRU RZ 9ROWDJH RQQHFWRU 6SDGH RQQHFWLRQV WR 0 RU 0 RDUG RPSUHVVRU LVFKDUJH 6HQVRU 5 RW DWHU 6HQVRU 5 2 6 6 6 6 6 6 6 6 6 2 21 6 6 6 3XPS 5HOD 0 RXQWHU IODVK SHU 0 2 5 3 6ZLWFKHV 7KH...

Страница 26: ...4 1850 0 75 1 3 1300 1550 780 1020 1210 780 1400 1650 780 3 1660 0 75 1 2 1120 1330 670 870 1040 670 1200 1430 670 2 1430 0 75 1 1 940 1120 560 1010 1200 560 1 1350 064 0 75 1 4 1670 2050 1020 1300 16...

Страница 27: ...1265 1078 MED 1400 1050 1332 1323 1314 1298 1282 1263 1243 1206 1169 1115 1060 LOW 1400 1050 1130 1109 1088 1086 1084 1066 1048 1052 1055 048 HI 1600 1200 1798 1781 1764 1738 1711 1688 1665 1630 1595...

Страница 28: ...2 0 50 1 2 4 1290 1580 790 1010 1230 790 1290 1580 790 4 1580 3 1150 1400 700 900 1090 700 1150 1400 700 3 1400 2 1050 1280 640 820 1000 640 1020 1240 640 2 1350 1 920 1120 560 900 1080 560 1 1350 048...

Страница 29: ...hould only be changed when power is removed from the CXM control DIP switch 1 Unit Performance Sentinel Disable provides field selection to disable the UPS feature On Enabled Off Disabled DIP switch 2...

Страница 30: ...or the initial 120 seconds of a compressor run cycle FP1 is set at the factory for one try Therefore the control will go into lockout mode once the FP1 fault has occurred FP1 lockout code 4 Air coil l...

Страница 31: ...2 heating 5 G Y1 Y2 W Stage 3 heating 1 Stage 3 heating 3 N A G W Emergency heat Emergency heat Emergency heat G Y or Y1 O Stage 1 cooling 2 Stage 1 cooling 4 Cooling 6 G Y1 Y2 O Stage 2 cooling 2 Sta...

Страница 32: ...less than that specified above Thermostat Signals Y and W have a 1 second recognition time when being activated or being removed O and G are direct pass through signals but are monitored by the micro...

Страница 33: ...these conditions on a regular basis 2 Voltage utilization range complies with AHRI Standard 110 Cooling Heating Air Limits Min ambient air DB 45 F 7 C 39 F 4 C Rated ambient air DB 80 6 F 27 C 68 F 2...

Страница 34: ...stem Air in the system can cause poor operation or system corrosion Water used in the system must be potable quality initially and clean of dirt piping slag and strong chemical cleaning agents Some an...

Страница 35: ...of the operating range check refrigerant pressures and compare to Tables 11 through 12 Verify correct water flow by comparing unit pressure drop across the heat exchanger versus the data in Tables 9a...

Страница 36: ...8 9 0 1 7 3 3 5 7 1 3 3 1 5 2 1 1 2 9 4 8 0 9 2 6 4 4 042 5 5 8 3 11 0 1 1 2 2 3 9 0 9 2 1 3 6 0 8 2 0 3 2 0 7 1 8 3 1 048 6 0 9 0 12 0 1 3 2 6 4 5 1 1 2 5 4 2 1 0 2 3 3 8 0 9 2 2 3 5 060 7 5 11 3 15...

Страница 37: ...5 20 10 15 9 14 9 14 21 9 23 9 16 1 18 1 10 3 12 3 18 24 19 25 19 25 96 106 100 110 105 115 322 342 326 346 331 351 10 15 10 15 10 15 17 22 17 22 17 22 12 2 14 2 9 3 11 3 6 4 8 4 23 29 24 30 24 30 70...

Страница 38: ...3 17 19 12 6 14 6 8 4 10 4 16 22 17 23 17 23 102 112 106 116 110 120 295 315 297 317 299 319 8 13 8 13 8 13 8 13 8 13 8 13 9 1 11 1 6 9 8 9 4 7 6 7 20 26 21 27 21 27 70 1 5 2 25 3 142 152 142 152 142...

Страница 39: ...20 8 22 8 15 17 9 2 11 2 17 23 18 24 18 24 96 106 100 110 105 115 300 320 304 324 309 329 10 15 10 15 10 15 9 14 9 14 9 14 10 5 12 5 7 6 9 6 4 8 6 8 21 27 22 28 22 28 70 1 5 2 25 3 132 142 131 141 131...

Страница 40: ...17 22 8 13 7 12 6 11 20 2 22 2 15 2 18 2 10 2 12 2 21 27 21 27 21 27 92 102 100 110 108 118 321 341 330 350 340 360 10 15 11 16 12 17 11 16 11 16 11 16 11 6 13 6 8 9 10 9 6 8 23 29 24 30 26 32 70 1 5...

Страница 41: ...14 6 11 21 23 15 6 17 6 10 2 12 2 22 28 23 29 24 30 88 98 96 106 105 115 320 340 330 350 338 358 11 17 11 17 11 17 13 18 11 16 9 14 11 7 13 7 9 11 6 8 26 32 27 33 29 35 70 1 5 2 25 3 134 144 133 143 1...

Страница 42: ...clean to obtain maximum performance Filters should be inspected every month under normal operating conditions and be replaced when necessary Units should never be operated without a filter Washable hi...

Страница 43: ...ng a voltmeter The fan signal is passed through the board to the external fan relay units with PSC motors only The alarm relay can either be 24VAC as shipped or dry contacts for use with DDC controls...

Страница 44: ...r further help Check Main power see power problems Check fault LED code on control board Yes No No No No No Yes No Yes See HP Fault See LP LOC Fault See FP1 Fault See FP2 Fault See Condensate Fault Se...

Страница 45: ...away from unit Check slope of unit toward outlet Poor venting Check vent location X Moisture on sensor Check for moisture shorting to air coil X X Plugged air filter Replace air filter x X Restricted...

Страница 46: ...peration and air flow restrictions Too high of external static Check static vs blower table X Reduced or no water flow in cooling Check pump operation or valve operation setting Check water flow Adjus...

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Страница 48: ...HG SHUVRQQHO 0ROG IXQJXV RU EDFWHULD GDPDJHV RUURVLRQ RU DEUDVLRQ RI WKH SURGXFW 3URGXFWV VXSSOLHG E RWKHUV 3URGXFWV ZKLFK KDYH EHHQ RSHUDWHG LQ D PDQQHU FRQWUDU WR 0 V SULQWHG LQVWUXFWLRQV 3URGXFWV...

Страница 49: ...49 Residential H V 60Hz HFC 410A Rev 9 Ma rc h 2 0 1 1 B climatemaster com Notes...

Страница 50: ...Master s opinion or commendation of its products The management system governing the manufacture of ClimateMaster s products is ISO 9001 2000 certified ClimateMaster Inc 2006 97B0045N03 7300 S W 44th...

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