Cleveland WELBILT MFS Скачать руководство пользователя страница 5

RECEIVING INSPECTION

Before unpacking visually inspect the unit for evidence of damage
during shipping.

If damage is noticed, do not unpack the unit, follow shipping
damage instructions

SHIPPING DAMAGE INSTRUCTIONS

If shipping damage to the unit is discovered or suspected, observe
the following guidelines in preparing a shipping damage claim. 

1.

As soon as damage is discovered or suspected, notify the
carrier that delivered the shipment. 

2.

Write down a description of the damage or the reason for
suspecting damage as soon as it is discovered. This will help
in filling out the claim forms later.

3.

Arrange for the carrier's representative to examine the
damage.

4.

Fill out all carrier claims forms and have the examining carrier
sign and date each form.

UNCRATING

Caution

:

Straps under tension and will snap when cut.

Carton may contain staples and Skid contains Nails.

Use proper safety equipment and precautions.

Unit is heavy use adequate help or lifting equipment as needed.

1.

Carefully cut any straps from container.

2.

Lift off carton.

3.

Inspect for hidden damage.
If found refer to “SHIPPING DAMAGE INSTRUCTIONS”.

4.

Cut strap holding unit.

5.

Remove manual. Write down the model# and serial# of the
unit onto the front of this manual.

6.

Lift unit off skid.

7.

Remove and store accessories in a secure area.

8.

Discard packaging material according to local and or state
requirements.

ASSEMBLY

The Metering Filling Station is a mobile unit that requires no
assembly to complete unless a clipper has been shipped with the
unit. It does however ship with a number of loose items that are
required for its use. These items should be stored in a convenient
location. 

CLIPPER

If a clipper is supplied with the unit, it must be mounted. Remove it
from the box and connect it to the mounting bar using part
#FA11509-1 bolt (supplied). Connect one end of the short air hose
(supplied) to the clipper and the other end to the male quick
connect (

24

) on the left end of the MFS marked as “Air to Clipper”. 

INSTALLATION REQUIREMENTS

Compressed Air

This unit requires a constant air supply at 25 c.f.m. (cubic feet per
minute) at 90 to 100 p.s.i. (pounds per square inch).

The Metering Filling Station is equipped with its' own air oiler
system, therefore, no oil should be added to the supply air. We
recommend the compressed air system be equipped with a dryer,
filter, and automatic water dump on the air compressor receiver
tank. If the distance between the tank and the unit is less than 100
feet then a minimum line size of 3/4" is required. A distance of 100
to 300 feet requires a minimum 1" line. 

If you do not have a Cleveland kettle with air connection built-in
then you must attach the female quick connect (supplied) to your
air supply.

Connect one end of air line (supplied) to the
metering filling station and the other end to the kettle
air outlet fitting and if there is no air to unit check if
the kettle's Air Quick Connect is pushed upward to
the "OPEN" position. 

Electrical

No electrical connection is required.

INSTALLATION CHECKS

AIR PRESSURE

1.

Connect supply air to metering filling station (

23

).

2.

Open front Doors on metering filling station.

3.

Set Stroke Selection Switch on Control Panel (

1

) for

"CONSTANT PUMPING".

4.

Hold Trigger Lever (

10

) and read Pressure Gauge (

19

) as

pump is operating. Pressure should not drop less than 90 psi
or exceed 110 psi.

5.

Adjust (

18

) as required.

SINGLE STROKE

Note:

Use 3" gaskets in all hex nut couplings on

food hose.

Þ

First, hand-tighten. 

Þ

Then, snug with wrench.

1.

Using 3" gasket, connect the 3" dia. Food Product Hose (

12

)

to metering filling station and kettle.

2.

Add water to kettle and open kettle's product discharge
valve. 

3.

Open front Doors of metering filling station. 

4.

Set Stroke Selection Switch on Control Panel (

1

) for "SINGLE

STROKE".

5.

Place bag over Discharge Nozzle (

11

).

6.

Pull and hold Trigger Lever (

10

).

7.

Product piston should go all the way either left or right, then
return and stop.

8.

Release Trigger Lever (

10

).

9.

Repeat test until product starts to discharge into bag.

CLIPPER

Refer to clipper operating instruction manual for safety and
operating procedures.

4

INSTALLATION

OPEN

!

Содержание WELBILT MFS

Страница 1: ...vice This manual is updated as new information and models are released Visit our website for the latest manual Metering Filling Station Model MFS Part KE004016 A TABLE OF CONTENTS For your safety 1 In...

Страница 2: ...onformer aux mesures de s curit normalis es de l industrie y compris mais sans s y limiter les r glementations de l OSHA les proc dures de d branchement verrouillage tiquetage relatives tous les servi...

Страница 3: ...r des personnes dont les capacit s physiques sensorielles ou mentales sont r duites ou des personnes d nu es d exp rience ou de connaissance sauf si elles ont pu b n ficier par l interm diaire d une p...

Страница 4: ...tector Stand clear of product discharge path when discharging hot product cartez vous du chemin de d charge d un produit chaud Permanezca alejado de la ruta de descarga del producto al vaciar producto...

Страница 5: ...f the MFS marked as Air to Clipper INSTALLATION REQUIREMENTS Compressed Air This unit requires a constant air supply at 25 c f m cubic feet per minute at 90 to 100 p s i pounds per square inch The Met...

Страница 6: ...duct Cylinder Cylinder product is drawn into and discharged from 6 Product Piston Moves product within the cylinder 7 Product Discharge Valve Air cylinder that opens and closes discharge opening by mo...

Страница 7: ...ned at a slow speed Thin products may be suctioned fast 11 DISCHARGE SPEED is the rate at which product flows out of the discharge nozzle Most products may discharge fast into bags Discharge slowly in...

Страница 8: ...01710 2 then adjust lubricator output Correct setting is one drop every 10 15 strokes 3 If the product piston does not move or is slow in shifting during operation adjust the Discharge or Suction spee...

Страница 9: ...Short 2 dia Pipe Push Pin Air Cylinder 2 dia Elbow Long 2 dia Pipe Product Discharge Nozzle Actuator Assembly 2 Sani Clamp 2 Sani Clamp O rings Product Piston Product Piston O Ring Gasket Gasket Gaske...

Страница 10: ...ring from Product Piston 3 Clean all parts except Discharge valve and Rotary Actuator with warm soapy water or run them through the dishwasher 4 Clean the interior of all pipes and food hose using the...

Страница 11: ...ubricate exposed portion of Cylinder Seal then mount Piston Head to Product Cylinder and fasten in place with large Lug Nuts using lug wrench for final tightening Attach two 1 4 air lines to Rotary Ac...

Страница 12: ...emove Drain Screen Thoroughly wash and rinse the screen in a sink or a dishwasher 4 Prepare a warm water and mild detergent solution 5 Remove food soil using a nylon brush 6 Rinse thoroughly 45 Elbow...

Страница 13: ...oute r paration du Navire pression doit tre effectu e par un atelier de r paration agr et toutes les m thodes et mat riaux de r paration doivent tre approuv s par le fabricant Cualquier reparaci n del...

Страница 14: ...which shifts the Pump valve point 2 and shift the valve 4 5 back points 22 23 which actuate the Nozzle cylinder item 30 on KE01710 2 and Flapper cylinder item 31 on KE01710 2 When the Product piston...

Страница 15: ...for water accumulation daily If water is present push small button at the bottom of bowl and allow the water to spray out NOTE If the bowl has to be drained regularly more than once a week then the su...

Страница 16: ...15 PNEUMATIC SCHEMATIC...

Страница 17: ...6 1 8 KE53016 Bearing 1 9 FA05002 2 O Ring pump head 1 10 KE603701 Valve Paddle 1 SERVICE PARTS WARRANTY Our Company supports a worldwide network of Maintenance and Repair Centers Contact your neares...

Страница 18: ...nser Assembly 1 1 KE53186 Hub Mounting Shaft 1 2 KE53187 Labeller Back Plate 1 3 KE01386 Labeller Front Plate Assembly 1 4 KE53268 Bar 1 5 KE54139 Bushing 1 6 KE53265 Core Holder 1 7 KE53266 Spring 1...

Страница 19: ...G F I L L I N G S T A T I O N M O D E L M F S C L E V E L A N D R A N G E I N C 1 3 3 3 E a s t 1 7 9 t h S t C l e v e l a n d O h i o U S A 4 4 1 1 0 T o l l F r e e 1 8 0 0 3 3 8 2 2 0 4 A W E L B...

Страница 20: ...scharge Nozzle 1 8 KE00920 Short Connector Pipe 2 Standard Configuration 1 9 KE01974 Elbow 2 1 10 KE01316 1 Long Connector Pipe 2 Standard Configuration 1 O RINGS GASKETS SEALS ITEM NO PART NO DESCRIP...

Страница 21: ...VIEW A FA05002 3 Upper Plunger 0 Ring CUTAWAY VIEW B FA05002 7 Lower Plunger 0 Ring C KE54810 2 2 Gasket CUTAWAY VIEW D KE54810 3 3 Gasket CUTAWAY VIEW E FA05002 5 Product Piston O Ring FA05002 26 Pne...

Страница 22: ...INDER 1 21 KE53043 REACH ROD 6 22 KE01302 LUG NUT ASSEMBLY 3 23 FA21026 HEX NUT 3 8 16 18 8 S S 3 26 KE54401 BACKING PLATE 1 27 FA11258 HEX CAP SCREW 1 4 20 X 3 4 6 28 FA32008 LOCK WASHER 6 4 KE02005...

Страница 23: ...21500 2 36 KE01388 2 1 37 FA11145 8 38 FA31027 8 39 KE54278 2 40 KE01713 1 REMOVABLE PANEL ASSY 41 KE95307 1 42 KE95010 1 43 KE54869 1 44 KE00925 1 45 KE01384 1 46 KE00905 1 47 FA11255 2 48 KE52095 1...

Страница 24: ...OW 12 3 2 1 5 4 x3 14 VIEW C VIEW D VIEW E VIEW E VIEW D VIEW C KE95453 NOTE ITEMS 34 35 36 AND 41 NOT SHOWN 9 42 28 26 12 6 4 16 14 12 40 29 17 17 1 9B 10 9B 24 11 13 11 5 27 10 8 9A 2 25 33 17 17 17...

Страница 25: ...or INW109 102 023 1 2 X 1 2 Straight Push on Hose Connector 28 2 KE601396 90 Degree Elbow 116C 29 1 KE601430 Hex Nipple 1 8 Npt 122 A 42 KE54281 3 8 Air Unit Frl 1 NAC3000 N03 3G 40 37 39 38 35 36 33...

Страница 26: ...POINT TO POINT AIR TUBING CONNECTIONS KE01710 3 page 2 of 2 25...

Страница 27: ...PUMP VALVE ASSEMBLIES KE01710 4 page 2 of 2 26...

Страница 28: ...1 KE01387 LABEL DISPENSER MFS 1 KE01518 AIR HOSE ASS Y CLIPPER 1 KE01749 2 HOSE 3 X 3FT BEVEL SEAT 1 ACME NUTS BOTH END KE01749 3 HOSE 3 X3 FT BEVEL SEAT 1 ACME NUT 1END ACME THRD KE01750 AIR SUPPLY H...

Страница 29: ...Pump Head 10 50 FA05002 7 O Ring Lower Plunger Seal 10 50 FA05002 26 O Ring Product Piston Head 10 50 Spare Parts FA05002 6 O Ring Rear Seal 1 2 FA05002 1 O Ring Front Seal 1 2 KE01302 Lug Nut 1 2 KE5...

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