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CAL 9900 Controls Drawing

MIXER KETTLE OPERATION
USING CAL 9900

Note:

Temperature probe on mixer bridge must

be covered with a minimum of three inches of
product to function correctly.

5.

Push (

*

) button on CAL 9900 to read set point

temperature. (This is the desired product
temperature).

6.

To change set point temperature push and
hold (

*

) button while pushing (

) or (

)

button. New set point is determined when
(

*

) button is released.

7.

Add product to kettle. 

8.

Turn ACTIVE/BYPASS switch to 
“ACTIVE”. If the set point 
temperature is higher than the

product temperature, the kettle will start heating.

Note:

For twin kettles, the CAL 9900 will control

the kettle the mixer is in.

Changing Functions & Options

The controller has been preset at the factory and should
operate satisfactory. If you wish to fine tune the unit for
your specific application consult the CAL 990O
Installation and Operation Manual. Following is a
simplified procedure for changing parameters.

OFF         ON

CAL 9900

˚C

*

p

Process
Temperature
or Set Point

SP1

SP2

Hi

Sp

Lo

*

*

*

Decrease

Increase

View Set Point

Error

HEAT  AUTO  COOL

OFF

1.

Open STEAM VALVE completely

2.

Turn mixer MAIN POWER switch to
"ON" (CAL 9900 lights up and
displays present temperatures).

3.

Turn HEAT/COOL switch to
“OFF/AUTO". 

4.

Turn ACTIVE/BYPASS switch to
"BYPASS". The unit should not be
heating or cooling at this point.

BYPASS   ACTIVE

BYPASS   ACTIVE

CAL 9900

˚C

p

*

CAL 9900

˚C

p

*

CAL 9900

˚C

p

*

CAL 9900

˚C

p

*

CAL 9900

˚C

p

*

CAL 9900

˚C

p

*

OFF         ON

BYPASS   ACTIVE

Cleveland

Range

Factory

Settings

OPERATING FUNCTION

MODE

NUMBER

0

0

0

1

5

2

0

3

4 steam

4

5 electric

0

5

5

6

0

7

0

8

1

9

0

10

0

11

0

12

0

13

0

14

0

15

9

16

0

17

0

18

1

19

2 T.A.P

20

0

0

21

0 = °C

22

1 = °F

6

23

-- --

24

0

25

-- --

26

1.

Mixer MAIN POWER switch in the "ON"
position.

2.

ACTIVE/BYPASS switch in "BYPASS" position. 

3.

Press button labeled (

p

). The display should show a

number with a decimal place in it. 

Left of the decimal
place is the

OPERATING MODE

setting (this number
should be flashing).

To the right is the

FUNCTION NUMBER

.

4.

To change the

OPERATING MODE

setting push the 
(

)  or  (

)

buttons. 

5.

To move to the

FUNCTION NUMBER

(right of the
decimal) push 
(

*

) button.

6.

That number 
should now be
flashing. To move 
to another

FUNCTION

NUMBER

push the 

(

) or  (

)

buttons.

7.

Push (

*

) button to

move to the left of the
decimal. To change
the 

OPERATING MODE

setting push the 
(

)  or       (

buttons.

8.

When your changes
are complete push
the button labeled
(

p

) again to return

to the Process
Temperature.

Содержание MKEL-100-T

Страница 1: ...L 60 T TMKEL 80 T TMKEL 100 T Operators Manual Installation Operation Service Electric Floor Model Mixers 1333 East 179th St Cleveland Ohio U S A 44110 Phone 216 481 4900 Fax 216 481 3782 Visit our we...

Страница 2: ...may be extremely hot Use protective equipment Keep appliance and area free and clear of combustibles Stand clear of product discharge path when discharging hot product Wear protective equipment when...

Страница 3: ...scription of the damage or the reason for suspecting damage as soon as it is discovered This will help in filling out the claim forms later 2 As soon as damage is discovered or suspected notify the ca...

Страница 4: ...dge backs of consoles dotted line B Adjustments are made by turning flanges on back feet only 3 Level consoles individually from front to back dotted lines C Adjustments are made by turning flanges on...

Страница 5: ...te fused disconnect switch must be supplied and installed The kettle must be electrically grounded by the installer The electric supply must match the power requirements specified on the kettle s rati...

Страница 6: ...tle is level in upright position and drains fully when tilted and are not being crushed by gear 8 Lower Bridge Raise bridge Switch to mix Turn speed control to zero to reset micro switch then set spee...

Страница 7: ...the ON position 4 Turn the temperature control knob to 1 Min The green LED light should remain lit indicating the burner is lit until the set temperature is reached 124 F 50 C Then the green light wi...

Страница 8: ...eat Indicator Light Green When lit indicates that the kettle burner is on Cycles ON OFF with burner 12 Solid State Temperature This control allows the operator to adjust the kettle temperature in incr...

Страница 9: ...s remember like a cooking pot the kettles become very hot when cooking Avoid contact with bare skin Operating the Kettle 1 Before turning kettle on read the Vacuum Pressure Gauge 19 The gauges needle...

Страница 10: ...1 3 faster if the kettle is filled only to the outer steam jacket s welded seam resulting in a kettle filled to 2 3 capacity OFF ON General Operation 1 Turn MAIN POWER SWITCH 1 to ON MIX LIFT OFF Lif...

Страница 11: ...structions Changing to Configuration Mode edit the parameters as follows Note The PGM program indicator will flash while the counter is in the configuration mode 2000 1930 ENT PST OUT PGM RST Upper Di...

Страница 12: ...y 2 Turn mixer MAIN POWER switch to ON CAL 9900 lights up and displays present temperatures 3 Turn HEAT COOL switch to OFF AUTO 4 Turn ACTIVE BYPASS switch to BYPASS The unit should not be heating or...

Страница 13: ...re setting 6 Drain unit 7 Rinse interior thoroughly 8 If the unit is equipped with a Tangent Draw Off Valve clean as follows a Disassemble the draw off valve first by turning the valve knob counter cl...

Страница 14: ...lows 1 Open product valve 2 Disconnect air hoses 3 Remove air cylinder 4 Remove valve tee 5 Remove all O rings 6 Clean air cylinder do not submerge in water Wipe clean and sanitize 7 Clean and sanitiz...

Страница 15: ...t be seen play it safe and use a soft cloth or plastic scouring pad 3 Use alkaline alkaline chlorinated or non chloride containing cleaners While many traditional cleaners are loaded with chlorides th...

Страница 16: ...preserve the various agency safety certification UL NSF ASME Ntl Bd etc only factory supplied replacement parts should be used The use of other than factory supplied replacement parts will void warran...

Страница 17: ...0 Ambient Heater Assembly 1 11 SK50370 Terminal Block 1 12 KE54402 Mounting Bracket Terminal Block 1 13 KE003209 6 Momentary Spring Return Switch Assembly 1 14 KE003209 1 Switch Assembly On Off Mainta...

Страница 18: ...ency Switch 1 4 KE53377 Push Button Contact Block 1 5 SK50315 1 Pilot Light 1 6 KE003209 5 Switch Assembly On Off On Maintained single kettle 2 twin kettle 3 7 KE003209 1 Switch Assembly On Off Mainta...

Страница 19: ...ry spout over desired kettle 4 Press START switch downward to RESET Delivery will start at 0 and stop at preset volume 5 To stop delivery any time press INTERRUPT switch downward 6 To complete deliver...

Страница 20: ...4 11 Solenoid Valve 3 Way 120 Volt 1 SE50224 Coil Only 120 Volt 1 5 KE51848 Jack 1 SE50241 Rod Gland Seal Kit 1 SE50242 Piston Seal Kit 1 6 KE52124 Jack Upper Pin 1 7 KE51846 Hydraulic Motor Scraper A...

Страница 21: ...ludes 44 1 KE00937 Secondary Agitator 80 gal includes 44 1 KE00938 Secondary Agitator 100 gal includes 44 1 KE00939 Secondary Agitator 125 gal includes 44 1 KE00940 Secondary Agitator 150 gal includes...

Страница 22: ...380 415 volt KE52051 440 480 volt 10 SK50055 1 Terminal Block Sections 3 6 11 SK50054 1 Terminal Block End Section 1 12 Transformer 1 KE53838 5 200 208 220 240 440 480 volt KE53838 6 380 415 volt 13...

Страница 23: ...19201 Set Screw 1 9 KE00151 Segment Gear Small up to 60 gal 1 KE52833 Segment Gear Large 80 gal and up 1 10 KE00699 Trunnion Housing 1 11 FA19177 Hex Socket Set Screw 1 12 FA20047 Jam Nut 1 13 KE52191...

Страница 24: ...POWER TILT 10 CONSOLE 44 45 43...

Страница 25: ...05002 6 O Ring 2 18 FA95048 Woodruff Key 1 19 FA19201 Set Screw 1 20 FA19177 Hex Socket Set Screw 1 21 FA20047 Jam Nut 1 22 KE50582 Coupling 2 23 KE50583 Coupling Insert 1 25 KE52832 1 MOTOR 1 26 SK50...

Страница 26: ...KETTLE BOTTOM 6 5 4 1 2 7 8 10 9 26 27 13 12 30 25 14 11 11 3 15a 35 17 16 18 19 20 24 21 22 32 23 28 29 Element Terminals 31 32 15b 33 34...

Страница 27: ...415 to 120 220V 1 KE53838 12 Transformer 440 480 to 240V 1 KE53838 13 Transformer 600 to 240V 1 15a SE00104 Pressure Gauge Back Mount c w Item 35 1 15b Pressure Gauge KE000714 4 For units built prior...

Страница 28: ...WATER METER ASSEMBLY 18 CONSOLE...

Страница 29: ...ee 1 11 KE51861 Gallon Meter 1 KE51860 Litre Meter 12 FI00062 Elbow 90 Degree 1 13 KE52173 1 2 1 D Hot Water Wash up Hose 1 14 FI05220 3 Hose Clamp 2 15 FI00179 Tee 1 16 FI05074 Adapter Gallon Meter 2...

Страница 30: ...filter and replace if required SIX MONTH MAINTENANCE Lubrication Grease trunnion housings Grease bridge swivel assembly Use Never Seize on tilt worm and gear Strainers Clean strainers in steam in and...

Страница 31: ...RAULIC OIL REPLACEMENT PROCEDURE One of the most important maintenance tasks is to change the hydraulic oil yearly Under heavy usage the oil should be changed every nine months It is important to chan...

Страница 32: ...cross bar KETTLE TRUNNIONS Accessed via the top covers on the 10 and 18 consoles Each has two grease nipples Kettle Trunnion Drawing DISASSEMBLY OF SWITCH ASSEMBLY 1 Place slotted screwdriver between...

Страница 33: ...nance 1 Keep the medium flowing through the valve as free from dirt and foreign material as possible 2 While in service the valve should be operated at least once a month to insure proper opening and...

Страница 34: ...base sub assembly and remove core assembly core spring and solenoid base gasket 5 Remove bonnet screws valve bonnet piston assembly lip seal support inner and outer body gaskets 6 All parts are now ac...

Страница 35: ...low water light is on when the kettle is upright On tilting kettles it is normal for the red light to come on when the kettle is in a tilted position as the elements are not submerged in water at this...

Страница 36: ...steam If valve appears to be sticking replace pressure relief valve If foreign material is discharged then drain kettle and replace pressure relief valve See KETTLE JACKET CLEANOUT AND PASSIVATION PR...

Страница 37: ...bow 4 Apply a thread sealant i e Teflon tape to the pressure relief valve s thread and replace 5 Restore power to unit at the fused disconnect switch 6 Vent kettle See Kettle Venting Instructions for...

Страница 38: ...nd Kettles are designed to withstand adverse operating conditions associated with high volume cooking facilities To achieve this internal components are completely sealed from the outside environment...

Страница 39: ...e defective contact the factory Elements are not field replaceable No Go to step 5 Yes Replace defective safety thermostat No Go to step 6 Yes Replace defective contactor s No Go to step 6 Yes Clean o...

Страница 40: ...ve safety thermostat No Go to step 4 Yes Go to step 5 No Replace defective thermistor Yes Go to step 6 9 Measure continuity of ON OFF switch Is it operating properly 10 Unplug control box and measure...

Страница 41: ...and 7 Is it approximately 100 000 ohms 4 Turn the potentiometer on the control box counter clockwise to decrease the maximum operating temperature does the kettle continue to overheat Result Remedy Ye...

Страница 42: ...dge NO 2 2 KE50753 10 Relay 2 2 KE00860 Cable and Bracket Assembly Speed Control 1 SE50224 Solenoid Valve Coil 1 KE53962 Blade Stop Ring 2 2 KE51834 Scraper Blades 2 2 SE50094 Oil Filter 1 1 KE51652 S...

Страница 43: ...Hydraulic Motor Primary Hydraulic Motor Check Valve Hydraulic Cylinder To Tank 3 Way Solenoid Valve 2 Way Solenoid Valve DOWN UP LIFT MIX IN OUT Pump Relief Valve set at 1000 psi To Tank Variable Res...

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