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In order to preserve the various agency safety 
certification (UL, A.G.A., CSA. CGA, NSF, 
ASME/Ntl. Bd., etc.), only factory-supplied 
replacement parts should be used. The use of 
other than factory-supplied replacement parts 
will void the warranty. 

KETTLE VENTING INSTRUCTIONS

 

If the vacuum/pressure gauge reading is in the 
"vent air" zone, it means that air has entered 
the steam/water jacket, resulting in little or no 
vacuum. This reduces kettle efficiency by 
slowing its heating process. To remedy this 
situation, the following venting procedures 
should be followed: 

1.     

With the temperature control knob set 
at number 9, heat the empty kettle until 
the vacuum/pressure gauge indicates 
5-10 psi. 

2.

   

Release steam and air from the 

steam/water jacket by pulling out on 
the pin of the safety valve for 
approximately 10-15 seconds. 

The kettle's steam and air from the 
steam/water jacket should now be free of air. 
At room temperature, the pressure gauge 
needle should rest in the green zone, 
indicating a vacuum in the kettle's jacket. To 
check the gauge for proper vacuum after 
venting, the temperature can be quickly 
reduced by filling the kettle with cold water. 

If the kettle will not hold vacuum, have a 
qualified service technician test for leaks at the 
water fill plug, sight gauge, safely valve, probe, 
and vacuum/pressure gauge fittings.   We 
suggest mixing a 50/50 solution of liquid 
detergent and water while heating the kettle to 
at least 5 psi pressure. Then, shut off power to 
the kettle.  The soapy solution should be 
applied to the suspected area while the  

gauge shows at least 5 psi pressure. Any 
bubbles which appear will indicate a leak. 

RESERVOIR FILL PROCEDURES

 

The reservoir's water level must be maintained 
at the proper level. Under normal operating 
conditions, the sealed water reservoir should 
not require the addition of water. If the red "low 
water" light comes on during use, the water 
level has reached a critically low level. The low 
water protection control has automatically shut 
off the gas burners. The following procedure 
must be completed before further use: 

WARNING: 

Insure there is no pressure 

IN 

the 

unit before removing filler cap. 

1.     

Shut off

 

power to the kettle. 

2.     

Remove water fill cap located at the 
rear of the kettle. 

3.     

Add distilled water until the water level 
is between the "HI" and "LO'' markings

 

on the sight gauge glass. 

4.     

Replace the water fill cup and carefully 
tighten.  Do not over-tighten. 

5.    

Restore power to the kettle. 

6.     

The kettle must now be vented. Refer 
to the "Kettle Venting Instructions". 

CAUTION: 

It is recommended that only 

distilled water be used when adding water to a 
partially filled water reservoir. Local tap water 
conditions may cause kettle damage which is 
not covered under warranty. Add water until 
the level is between the "HI" and "LO" marks 
on the sight gauge. 

 

 

Содержание KGL

Страница 1: ...INSTALLATION OPERATION AND REPAIR MANUAL GAS KETTLE MODEL KGL KGL T CLEVELAND RANGE INC 1333 East 179th St Cleveland Ohio U S A 44110 216 481 4900 KET 07 9102 REV 0 222 01CO...

Страница 2: ...ODE OR WITH THE NATIONAL FUEL GAS CODE ANSI 2223 1 1988 POST IN A PROMINENT LOCATION INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS THIS INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR...

Страница 3: ...s and or the National Electric Code ANSI NFPA 70 1987 USA or the Canadian Electrical Code CSA Standard C22 1 Canada The kettle must be electrically grounded by the installer Standard supply voltage is...

Страница 4: ...al Fuel Gas Code ANSI Z223 1 1984 USA or Installation Codes for Gas Burning Appliances and Equipment CANI B149 1 and B149 2 Canada Use a gas pipe joint compound which is resistant to L P gas Test all...

Страница 5: ...ow water light should not be lit during kettle operation This light indicates that the water level has reached a critically low level and the gas burners have been automatically shut off by the kettle...

Страница 6: ...al controls Always turn off equipment power before using water to wash equipment DO NOT HOSE DOWN THE KETTLE NOTE For more difficult cleaning applications one of the following can be used alcohol baki...

Страница 7: ...m pressure gauge fittings We suggest mixing a 50 50 solution of liquid detergent and water while heating the kettle to at least 5 psi pressure Then shut off power to the kettle The soapy solution shou...

Страница 8: ...ormer 120 16V 1 2 KE52690 Bushing 1 3 KE53469 Ignition module 1 4 KE00458 Solid state control 1 5 KE50753 Relay 1 6 KE53316 Safety thermostat 1 7 FI 05050 Brass nut 7 16 24 1 8 KE53436 Air switch 1 9...

Страница 9: ...1 3 FI00151 Street elbow 1 2 2 4 KE51014 Check valve 1 5 FI00596 Nipple 1 6 FI05214 Cross tee 1 7 RT00370 Tubing 1 4 copper per ft 3 8 KE51723 Safety valve 50 p s i 1 9 FI00598 Nipple 1 10 FI052l6 Elb...

Страница 10: ...trol valve N G 1 KE535151 Gas control valve L P 6 F01518 Shut off valve 1 7 Reducer 1 8 Pipe 1 9 Pipe 1 10 KE53441 Blower 1 11 Elbow 1 12 Pipe 1 13 Elbow 1 14 Plug 1 15 O Ring 1 16 KE53422 Spring 1 17...

Страница 11: ...GAS CONTROL ASSEMBLY KETTLE...

Страница 12: ...asher spacer 3 17 KE51891 Washer 1 18 KE517112 L H Bearing 1 19 KE51730 Tilt shaft bearing 1 20 FA19186 Screw hex socket 1 21 KE503752 Tilt shaft 1 22 KE50569 1 Temperature Control Assembly 1 KE50569...

Страница 13: ...SIDE BOX ASSEMBLY KETTLE...

Страница 14: ...assembly 1 KE509721 Draw off assembly for KDM 40 T 1 FA21008 Hex nut 1 FA95049 Wing nut FA11134 Screw for KDM 40 T 2 KE527551 Knob 1 3 KE52754 Hex nut 1 4 KE52753 Retainer 1 5 KE52752 Piston 1 KE53290...

Страница 15: ...4 Hinge bearing 1 3 KE50823 Pin hinge 1 4 KE50820 Insert brass adjustment 1 5 KE50819 End piece 1 6 FA11507 Screws adjustment 2 7 FA11284 Bolts end block 2 8 KE50122 Spring 40 gal and under 1 KE50121...

Страница 16: ......

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