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6

OPERATING THE KETTLE

DO NOT ATTEMPT TO OPERATE THIS APPLIANCE
DURING A POWER FAILURE.

KEEP APPLIANCE AND AREA FREE AND CLEAR OF
COMBUSTIBLES.

DO NOT LEAN ON OR PLACE OBJECTS ON KETTLE
LIP. SERIOUS INJURY COULD RESULT IF KETTLE
TIPPED OVER, SPILLING HOT CONTENTS.

1.

Before turning kettle on, read the Vacuum/Pressure
Gauge (

2

). The gauges needle should be in the

green zone. If the needle is in the " VENT AIR "
zone, refer to the Kettle Venting Instructions (page
#21). Any air that may be present will increase
cooking times. Once heated, the kettle's normal
maximum operating pressure is approximately 10-
12 psi while cooking a water base product.

2.

Ensure that the electrical service to the kettle is
turned on at the fused disconnect switch. 

Temperature Range Chart

3.

Preheat the kettle by turning the ON/OFF
Switch/Solid State Temperature Control (

5

) to the

desired temperature setting (see above,
TEMPERATURE RANGE CHART). The Heat
Indicator Light (Green) (

6

) will remain lit, indicating

the burner is on, until the temperature setting is
reached. When the green light goes off, the
burners are off, and preheating is complete. 

NOTE:

When cooking egg and milk products, the kettle

should not be preheated, as products of this nature adhere to
hot cooking surfaces. These types of food should be placed in
the kettle before heating is begun.

4.

Place food product into the kettle. The Heat
Indicator Light (Green) (

6

) will cycle on and off

indicating the burners are cycling on and off to
maintain the set temperature.

NOTE:

Do not fill kettle above

recommended level marked on outside
of kettle.

NOTE:

The Low Water Indicator Light (Red) (

4

) should not

be lit during kettle operation. This light indicates that the
burners have been automatically shut off by the kettle's safety
circuit. It is normal for the red light to come on when the kettle
is in a tilted position. However, the kettle cannot be operated
when the red light remains lit while the kettle is in the upright
position. This indicates a low water condition, and water must
be added to the reservoir. Refer to Reservoir Fill Procedures
on page #19 of this manual for details.

5.

When cooking is completed turn ON/OFF
Switch/Solid State Temperature Control (

5

) to the

"OFF' position. 

NOTE:

A five minute complete shut-of period is

required before relighting. 

6.

Pour the contents of the kettle into an appropriate
container by tilting the kettle forward. Care should
be taken to pour slowly enough to avoid splashing
off the product.

NOTE:

As with cleaning food soil from any cookware, an

important part of kettle cleaning is to prevent food from
drying on. For this reason, cleaning should be completed
immediately after cooked foods are removed. Refer to the
Cleaning Instructions (page #6) for detailed kettle washing
procedures.

APPROXIMATE BOILING TIMES

The accompanying chart shows approximate times
required for electric kettles of various capacities to boil
water. The ON/OFF Switch/Solid State Temperature
Control (

5

) must be set at “

10

” (Max.)  throughout the

heat-up period. Water will boil about 1/3 faster if the
kettle is filled only to the outer steam jacket’s welded
seam resulting in a kettle filled to 2/3 capacity.

Approximate Boiling Times

Kettle Capacity

Minutes

25 gallon

37

Temperature

Approximate

Control

Product Temperature

Setting

° F

° C

MIN.

120

49

1.

130

54

2.

145

63

3.

160

71

4.

170

77

5.

185

85

6.

195

91

7.

210

99

8.

230

110

9.

245

118

MAX.

265

130

NOTE:

Certain combinations of ingredients will

result in temperature variations

Содержание KCL-25-T

Страница 1: ...Installation Operation Service Gas 25 Gallon Kettle MODELS KGL 25 KGL 25 T KGT 25 T KGT 25 1333 East 179th St Cleveland Ohio U S A 44110 Phone 216 481 4900 Fax 216 481 3782 Visit our web site at www c...

Страница 2: ...ANGE TECHNICIAN RETAIN THIS MANUAL FOR YOUR REFERENCE WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operati...

Страница 3: ...2 Tangent Draw Off Valve 11 General Assembly Tilting Models 12 14 Stationary Models 15 16 Console Controls 17 Hinge Assembly 18 Maintenance Inspection Maintenance Check List 19 Safety Inspection Chec...

Страница 4: ...PAGE 3 INSTALLATION Note For clearance requirements suggested drain location and assembly details refer to SPECIFICATION DRAWING on page 3 1 Position the unit in it s permanent location and level the...

Страница 5: ...een thoroughly tested before leaving the factory the installer is responsible for ensuring the proper operation of kettle once installed DO NOT ATTEMPT TO OPERATE THIS APPLIANCE DURING A POWER FAILURE...

Страница 6: ...3 SPECIFICATIONS OVERALL DEPTH NOTES FOOT LOCATION FLOOR DRAIN DETAIL FLANGED FOOT DETAIL SPECIFICATION DRAWING TILTING MODELS...

Страница 7: ...CATIONS NOTES FOOT LOCATION FLOOR DRAIN DETAIL FLANGED FOOT DETAIL 9 16 14mm 120 TYP 1 25mm MAX ADJUSTMENT 1 5 8 42mm 7 16 11mm 3 HOLES ON 3 1 8 80mm B C D 4 7 8 124 mm SPECIFICATION DRAWING STATIONAR...

Страница 8: ...will not operate in this condition see RESERVOIR FILL PROCEDURES on page 24 5 On Off Switch Turns kettle ON OFF and allows the operator to adjust the kettle Solid State Temperature temperature in incr...

Страница 9: ...during kettle operation This light indicates that the burners have been automatically shut off by the kettle s safety circuit It is normal for the red light to come on when the kettle is in a tilted p...

Страница 10: ...stem is free of the valve body c In a sink wash and rinse the inside of the valve body using a nylon brush d Reassemble the draw off valve by reversing the procedure for disassembly The valve s hex nu...

Страница 11: ...395 1 FAUCET MOUNTING BRACKET 1 11 FA11258 HEX CAP SCREW 2 12 FA30505 1 WASHER 2 13 FA21008 HEX NUT 2 14 SE50447 WASHER HORSESHOE 1 1 1 2 2 3 3 4 4 5 9 10 10 13 8 12 11 13 14 12 11 7 6 6 SERVICE PARTS...

Страница 12: ...TING MODELS 1 5 FA11089 SCREWS 2 6 FA11052 SCREWS 2 9 FA32004 TOOTH LOCKWASHER 2 10 FA32005 TOOTH LOCKWASHER 6 11 KE53469 2 IGNITION CONTROL 1 12 FA10245 SCREW 8 32 4 13 FA20004 HEX NUT 4 FOR 120V OPT...

Страница 13: ...KE01500 4 BURNER WITHOUT IGNITOR 1 9 KE02195 1 BURNER PAN ASSEMBLY 1 10 KE54895 2 INSULATION BETWEEN BOTTOM COVER BURNER ASSEMBLY 2 11 KE54895 4 INSULATION 1 12 KE53406 21 GAS ORIFICE NATURAL GAS 2 K...

Страница 14: ...NT DRAW OFF VALVE ITEM NO PART NO DESCRIPTION QTY 1 7 KE50972 B DRAW OFF ASSEMBLY 1 1 FA95049 WING NUT 1 2 KE527551 KNOB 1 3 KE52754 HEX NUT 1 4 KE52753 RETAINER 1 5 KE52752 PISTON 1 6 FA00111 O RING...

Страница 15: ...LID FOR GEAR BOX 1 6 KE00508 HANDWHEEL 1 7 KE54821 8 SUPPLY CORD 1 8 CHS KGL 25 T SPRING HINGE COVER 1 9 KE00351 TRUNNION BEARING 1 10 FI05321 1 NIPPLE 1 11 KE54667 3 BURNER TUBE 1 12 FI05134 1 COMPR...

Страница 16: ...9 FI00607 CLOSE NIPPLE 1 20 F01518 1 GAS SHUT OFF VALVE GAS OPTIONS KE54618 1 PRESSURE REGULATOR PROPANE 1 KE54618 2 PRESSURE REGULATOR NATURAL GAS 1 21 F105226 12 NIPPLE 1 22 FI00040 ELBOW 1 B B C C...

Страница 17: ...4 45 FA30088 WASHER 2 46 FA95008 JAM NUT 2 47 KE53469 2 IGNITION CONTROL 1 48 FA10245 SCREW 8 32 4 49 FA20004 HEX NUT 4 50 FA32005 TOOTH LOCKWASHER 4 51 KE53390 GAS VALVE MOUNTING BRACKET 1 52 FA10367...

Страница 18: ...BOX WITH LID REMOVED VIEW B MANIFOLD BURNER TUBE PIPING DETAIL 1 22 5 31 21 7 8 10 6 L2 26 27 25 28 29 28 30 L3 7 9 14 15 16 10 L1 L4 32 2 3 17 24 23 25 18 19 20 4 B A 11 13 12 33 34 GENERAL ASSEMBLY...

Страница 19: ...02053 GAS VALVE ASSEMBLY 1 18 FA10360 SCREW PAN HEAD PHILLIPS 10 32 2 19 F01518 1 GAS SHUT OFF VALVE OPTION 1 GAS OPTIONS KE54618 1 PRESSURE REGULATOR PROPANE 1 KE54618 2 PRESSURE REGULATOR NATURAL GA...

Страница 20: ...IPTION QTY 1 SE00114 POTENTIOMETER WITH ON OFF SWITCH C W ITEM 2 1 2 KE51005 RUBBER BOOT 1 3 KE50569 1 KNOB POTENTIOMETER 1 4 KE50567 1 L E D RED 1 5 KE50568 1 L E D GREEN 1 6 KE50567 2 L E D AMBER 1...

Страница 21: ...51217 Hinge Cylinder 1 3 KE50121 2 Hinge Spring 1 4 KE50823 1 Hinge Pin 1 5 KE50824 Hinge Bearing 1 6 KE50819 1 Hinge End Piece LHS 1 7 KE50820 Hinge Insert 1 8 KE50819 Hinge End Piece RHS 1 9 FA11284...

Страница 22: ...RE on page 22 GEAR WORM Inspect for play Tighten Allen screws if required PRESSURE GAUGE Check that the gauge does not have moisture on its inside face Replace if moisture is present Check that the ga...

Страница 23: ...s alterations performed on kettles Plug Tube diameter reduced Frozen stuck or plugged Plumbed to drain or water line 1 2 3 4 Incorrect Installations 1 Safety valve has plug threaded into the discharge...

Страница 24: ...ty thermostat probe is removed from tubing 3 Safety thermostat electrical connection is bypassed Low Water Level Probe Probe bypassed by running A an additional wire Probe properly attached 260 270 MA...

Страница 25: ...Screw Worm Screw and Tilt Gear Cross Bar HINGE ADJUSTMENT INSTRUCTIONS 1 Insert 3 8 Allen wrench 2 Turn clockwise to relieve tension on spring 3 While tension is released remove one of the two slotte...

Страница 26: ...Remove guard bracket from pressure relief valve gauge assembly 2 With the kettle empty set On Off Switch Temperature Control to 10 Max Allow the kettle to heat until the unit cycles off 3 Switch On O...

Страница 27: ...y on add distilled water add distilled water 25 gallon Approximately 1 gal 4 4 gallon 1 Ensure kettle is at room temperature and pressure gauge showing zero or less pressure 2 Shut off power to the ke...

Страница 28: ...unit must be drained follow the procedures described on the following pages Use only a mixture of water and rust inhibitor to refill kettle jacket see instructions below Contact your local water trea...

Страница 29: ...or to venting See REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS on page 27 DANGER PRESSURE RELIEF VALVE WILL EXHAUST HIGH TEMPERATURE STEAM CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS KEEP FAC...

Страница 30: ...27 WIRING DIAGRAM TABLE TOP GAS KETTLE 120 240 VOLTS KE90424 F...

Страница 31: ...sends 24 VAC to the ignition module Ignition module sends 24 VAC to the Amber LED The ignition module will send spark to the igniter and 24 VAC to the gas valve With 24VAC to the gas valve the valve o...

Страница 32: ...eplace the Ignition module Is there 24 VAC to the ignition Module Yes Replace the ignition transformer No Is there 24 VAC to the Gas valve for 4 Seconds Yes No Is there Gas to the burner Yes If there...

Страница 33: ...for heat the green light is on is there flame at the burner Yes Yes Is the resistance of the thermister 100 000 ohms 10 at room temperature Replace the thermister No Is the potentiometer resistance 50...

Страница 34: ...resistance of the thermister 100 000 ohms 10 at room temperature Yes Replace the thermister No Is the resistance of the potentiometer 50 000 ohms at the low setting and 0 ohms at high Yes Replace the...

Страница 35: ...CONTRO GLI SPRUZZI SPRITZWASSERDICHT DISCONNECT ELECTRICAL SUPPLY BEFORE WORKING ON KETTLE COUPER LE COURANT AVANT D INTERVENIR SUR L QUIPEMENT DESCONECTAR LA ALIMENTACION ELECTRICA ANTES DE REALIZAR...

Страница 36: ...OMMANDE AUTOMATIQUE DE LA TEMP RATURE AJUSTE AUTOMATICO DE TEMPERATURA CONTROLLO AUTOMATICO TEMPERATURA AUTOMATISCHE TEMPERATURREGELUNG BURNER AND OR ELEMENT ENERGIZED BR LEUR ET OU L MENT ALLUM QUEMA...

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