Cleveland KCL-25-T Скачать руководство пользователя страница 17

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23.

FA19177

HEX SOCKET SET SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

24.

FA20047

JAM NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

25.

KE50294-1

MERCURY SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

26.

KE54456-1

MERCURY SWITCH BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

27.

KE50295-1

CLIP FOR MERCURY SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28.

FA11396

HEX HEAD BOLT (3/8-24) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

29.

FA31031

SPLIT LOCK WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

30.

FA15018-7

SCREW 6-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

31.

KE52833

WORM GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

32.

FA10772

SOCKET HEAD CAP SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

33.

FA20030

JAM NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

34.

FA95007-4

RETAINING RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

35.

FA95055-1

SQUARE KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

36.

KE50315

WORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

37.

KE51730

TILT SHAFT BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

38.

FA31010

SPLIT LOCK WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

39.

FA20030

HEX NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

40.

KE503752

TILT SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

41.

FA95005

TENSION PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

42.

KE52193

THRUST BEARING SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

43.

KE52191

ROLLER BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

44.

KE52192

THRUST WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

45.

FA30088

WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

46.

FA95008

JAM NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

47.

KE53469-2

IGNITION CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

48.

FA10245

SCREW (8-32) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

49.

FA20004

HEX NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

50.

FA32005

TOOTH LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

51.

KE53390

GAS VALVE MOUNTING BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

52.

FA10367

BINDING HEAD SCREW (10-32) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

53.

FA32006

TOOTH LOCKWASHER (J10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

54.

FA20007

MACHINE SCREW NUT (10-32) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

55.

KE53316

SAFETY THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

56.

KE00515

THERMISTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

57.

KE50556-1

LOW WATER PROBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

58.

KE01928-1

COMPONENT MOUNTING PLATE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . .1
(see COMPONENT MOUNTING PLATES on page #9)

59.

FA20006

MACHINE SCREW NUT (10-24) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

60.

FA11145

SCREWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

61.

KE54833-2

SNAP-IN BUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

62.

KE54468

WATER LEVEL SIGHT GLASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

LABELS

L1.

KE95555-5

OPERATING INSTRUCTION LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

L2.

KE95552

RATING PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

L3.

KE95551

GAS KETTLE LABEL GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

L4.

KE95040

DIRECTION OF TILT LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

L5.

KE90424

WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

GENERAL ASSEMBLY

TILTING MODELS (pg. 3 of 3)

Содержание KCL-25-T

Страница 1: ...Installation Operation Service Gas 25 Gallon Kettle MODELS KGL 25 KGL 25 T KGT 25 T KGT 25 1333 East 179th St Cleveland Ohio U S A 44110 Phone 216 481 4900 Fax 216 481 3782 Visit our web site at www c...

Страница 2: ...ANGE TECHNICIAN RETAIN THIS MANUAL FOR YOUR REFERENCE WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operati...

Страница 3: ...2 Tangent Draw Off Valve 11 General Assembly Tilting Models 12 14 Stationary Models 15 16 Console Controls 17 Hinge Assembly 18 Maintenance Inspection Maintenance Check List 19 Safety Inspection Chec...

Страница 4: ...PAGE 3 INSTALLATION Note For clearance requirements suggested drain location and assembly details refer to SPECIFICATION DRAWING on page 3 1 Position the unit in it s permanent location and level the...

Страница 5: ...een thoroughly tested before leaving the factory the installer is responsible for ensuring the proper operation of kettle once installed DO NOT ATTEMPT TO OPERATE THIS APPLIANCE DURING A POWER FAILURE...

Страница 6: ...3 SPECIFICATIONS OVERALL DEPTH NOTES FOOT LOCATION FLOOR DRAIN DETAIL FLANGED FOOT DETAIL SPECIFICATION DRAWING TILTING MODELS...

Страница 7: ...CATIONS NOTES FOOT LOCATION FLOOR DRAIN DETAIL FLANGED FOOT DETAIL 9 16 14mm 120 TYP 1 25mm MAX ADJUSTMENT 1 5 8 42mm 7 16 11mm 3 HOLES ON 3 1 8 80mm B C D 4 7 8 124 mm SPECIFICATION DRAWING STATIONAR...

Страница 8: ...will not operate in this condition see RESERVOIR FILL PROCEDURES on page 24 5 On Off Switch Turns kettle ON OFF and allows the operator to adjust the kettle Solid State Temperature temperature in incr...

Страница 9: ...during kettle operation This light indicates that the burners have been automatically shut off by the kettle s safety circuit It is normal for the red light to come on when the kettle is in a tilted p...

Страница 10: ...stem is free of the valve body c In a sink wash and rinse the inside of the valve body using a nylon brush d Reassemble the draw off valve by reversing the procedure for disassembly The valve s hex nu...

Страница 11: ...395 1 FAUCET MOUNTING BRACKET 1 11 FA11258 HEX CAP SCREW 2 12 FA30505 1 WASHER 2 13 FA21008 HEX NUT 2 14 SE50447 WASHER HORSESHOE 1 1 1 2 2 3 3 4 4 5 9 10 10 13 8 12 11 13 14 12 11 7 6 6 SERVICE PARTS...

Страница 12: ...TING MODELS 1 5 FA11089 SCREWS 2 6 FA11052 SCREWS 2 9 FA32004 TOOTH LOCKWASHER 2 10 FA32005 TOOTH LOCKWASHER 6 11 KE53469 2 IGNITION CONTROL 1 12 FA10245 SCREW 8 32 4 13 FA20004 HEX NUT 4 FOR 120V OPT...

Страница 13: ...KE01500 4 BURNER WITHOUT IGNITOR 1 9 KE02195 1 BURNER PAN ASSEMBLY 1 10 KE54895 2 INSULATION BETWEEN BOTTOM COVER BURNER ASSEMBLY 2 11 KE54895 4 INSULATION 1 12 KE53406 21 GAS ORIFICE NATURAL GAS 2 K...

Страница 14: ...NT DRAW OFF VALVE ITEM NO PART NO DESCRIPTION QTY 1 7 KE50972 B DRAW OFF ASSEMBLY 1 1 FA95049 WING NUT 1 2 KE527551 KNOB 1 3 KE52754 HEX NUT 1 4 KE52753 RETAINER 1 5 KE52752 PISTON 1 6 FA00111 O RING...

Страница 15: ...LID FOR GEAR BOX 1 6 KE00508 HANDWHEEL 1 7 KE54821 8 SUPPLY CORD 1 8 CHS KGL 25 T SPRING HINGE COVER 1 9 KE00351 TRUNNION BEARING 1 10 FI05321 1 NIPPLE 1 11 KE54667 3 BURNER TUBE 1 12 FI05134 1 COMPR...

Страница 16: ...9 FI00607 CLOSE NIPPLE 1 20 F01518 1 GAS SHUT OFF VALVE GAS OPTIONS KE54618 1 PRESSURE REGULATOR PROPANE 1 KE54618 2 PRESSURE REGULATOR NATURAL GAS 1 21 F105226 12 NIPPLE 1 22 FI00040 ELBOW 1 B B C C...

Страница 17: ...4 45 FA30088 WASHER 2 46 FA95008 JAM NUT 2 47 KE53469 2 IGNITION CONTROL 1 48 FA10245 SCREW 8 32 4 49 FA20004 HEX NUT 4 50 FA32005 TOOTH LOCKWASHER 4 51 KE53390 GAS VALVE MOUNTING BRACKET 1 52 FA10367...

Страница 18: ...BOX WITH LID REMOVED VIEW B MANIFOLD BURNER TUBE PIPING DETAIL 1 22 5 31 21 7 8 10 6 L2 26 27 25 28 29 28 30 L3 7 9 14 15 16 10 L1 L4 32 2 3 17 24 23 25 18 19 20 4 B A 11 13 12 33 34 GENERAL ASSEMBLY...

Страница 19: ...02053 GAS VALVE ASSEMBLY 1 18 FA10360 SCREW PAN HEAD PHILLIPS 10 32 2 19 F01518 1 GAS SHUT OFF VALVE OPTION 1 GAS OPTIONS KE54618 1 PRESSURE REGULATOR PROPANE 1 KE54618 2 PRESSURE REGULATOR NATURAL GA...

Страница 20: ...IPTION QTY 1 SE00114 POTENTIOMETER WITH ON OFF SWITCH C W ITEM 2 1 2 KE51005 RUBBER BOOT 1 3 KE50569 1 KNOB POTENTIOMETER 1 4 KE50567 1 L E D RED 1 5 KE50568 1 L E D GREEN 1 6 KE50567 2 L E D AMBER 1...

Страница 21: ...51217 Hinge Cylinder 1 3 KE50121 2 Hinge Spring 1 4 KE50823 1 Hinge Pin 1 5 KE50824 Hinge Bearing 1 6 KE50819 1 Hinge End Piece LHS 1 7 KE50820 Hinge Insert 1 8 KE50819 Hinge End Piece RHS 1 9 FA11284...

Страница 22: ...RE on page 22 GEAR WORM Inspect for play Tighten Allen screws if required PRESSURE GAUGE Check that the gauge does not have moisture on its inside face Replace if moisture is present Check that the ga...

Страница 23: ...s alterations performed on kettles Plug Tube diameter reduced Frozen stuck or plugged Plumbed to drain or water line 1 2 3 4 Incorrect Installations 1 Safety valve has plug threaded into the discharge...

Страница 24: ...ty thermostat probe is removed from tubing 3 Safety thermostat electrical connection is bypassed Low Water Level Probe Probe bypassed by running A an additional wire Probe properly attached 260 270 MA...

Страница 25: ...Screw Worm Screw and Tilt Gear Cross Bar HINGE ADJUSTMENT INSTRUCTIONS 1 Insert 3 8 Allen wrench 2 Turn clockwise to relieve tension on spring 3 While tension is released remove one of the two slotte...

Страница 26: ...Remove guard bracket from pressure relief valve gauge assembly 2 With the kettle empty set On Off Switch Temperature Control to 10 Max Allow the kettle to heat until the unit cycles off 3 Switch On O...

Страница 27: ...y on add distilled water add distilled water 25 gallon Approximately 1 gal 4 4 gallon 1 Ensure kettle is at room temperature and pressure gauge showing zero or less pressure 2 Shut off power to the ke...

Страница 28: ...unit must be drained follow the procedures described on the following pages Use only a mixture of water and rust inhibitor to refill kettle jacket see instructions below Contact your local water trea...

Страница 29: ...or to venting See REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS on page 27 DANGER PRESSURE RELIEF VALVE WILL EXHAUST HIGH TEMPERATURE STEAM CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS KEEP FAC...

Страница 30: ...27 WIRING DIAGRAM TABLE TOP GAS KETTLE 120 240 VOLTS KE90424 F...

Страница 31: ...sends 24 VAC to the ignition module Ignition module sends 24 VAC to the Amber LED The ignition module will send spark to the igniter and 24 VAC to the gas valve With 24VAC to the gas valve the valve o...

Страница 32: ...eplace the Ignition module Is there 24 VAC to the ignition Module Yes Replace the ignition transformer No Is there 24 VAC to the Gas valve for 4 Seconds Yes No Is there Gas to the burner Yes If there...

Страница 33: ...for heat the green light is on is there flame at the burner Yes Yes Is the resistance of the thermister 100 000 ohms 10 at room temperature Replace the thermister No Is the potentiometer resistance 50...

Страница 34: ...resistance of the thermister 100 000 ohms 10 at room temperature Yes Replace the thermister No Is the resistance of the potentiometer 50 000 ohms at the low setting and 0 ohms at high Yes Replace the...

Страница 35: ...CONTRO GLI SPRUZZI SPRITZWASSERDICHT DISCONNECT ELECTRICAL SUPPLY BEFORE WORKING ON KETTLE COUPER LE COURANT AVANT D INTERVENIR SUR L QUIPEMENT DESCONECTAR LA ALIMENTACION ELECTRICA ANTES DE REALIZAR...

Страница 36: ...OMMANDE AUTOMATIQUE DE LA TEMP RATURE AJUSTE AUTOMATICO DE TEMPERATURA CONTROLLO AUTOMATICO TEMPERATURA AUTOMATISCHE TEMPERATURREGELUNG BURNER AND OR ELEMENT ENERGIZED BR LEUR ET OU L MENT ALLUM QUEMA...

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Cleveland KCL-25-T, Руководство оператора

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