background image

Tightening  sequence

Apex Tool Group

P2398PM  | 2022-07

59

4
EN

4

In the FastApps mode, there is a choice between two tightening sequences:

Torque shutoff: Sequence  31 torque controlled, extended monitoring

Shut-off torque-controlled tightening sequence with torque and angle check.

Fig. 4-1: Representation  of torque shutoff

Angle shutoff: Sequence  51 angle-controlled, extended monitoring

Shut-off angle-controlled tightening sequence with angle and torque check.

Fig. 4-2: Representation  of angle  shut-off

The following description applies to both tightening sequences.

For the speed, select a second speed parameter 

Final Speed

. The behavior at the Final Speed is different 

in FastApps and mPro mode:

FastApps mode: If the 

Final  Speed

is programmed, the speed immediately changes from the start 

speed to the final speed up to the maximum torque.
mPro mode: If the 

Final Speed

is programmed, the speed is reduced from the starting speed to the 

final speed starting from the threshold torque to the maximum torque.

Содержание CellCore S169262 CCBA

Страница 1: ...For additional product information visit our website at www ClecoTools com Programming Manual P2398PM EN 2022 07 S169262 CCBA CCBP...

Страница 2: ...echanical optical or other media without the express permission of the Apex Tool Group Disclaimer Apex Tool Group reserves the right to modify supplement or improve this document or the product with o...

Страница 3: ...Application Linking group 17 3 4 5 Counterclockwise rotation 17 3 5 Main menu 18 3 6 FastApps menu 19 3 6 1 Configuring FastApps 20 3 6 2 Selecting the directionof rotation 22 3 6 3 Selecting the tig...

Страница 4: ...5 3 11 Utility 46 3 11 1 Displaying thesoftware version 47 3 11 2 LiveWire API license 48 3 11 3 Saving an archive 49 3 11 4 Saving a torque graph 51 3 11 5 Loading parameters 54 3 11 6 Saving paramet...

Страница 5: ...AP P2372JH Installation Instruction S168688 LiveWire Utilities P2390BA Instruction Manual CCBA CTBP P2402KA Quick Installation Guide CCBA CTBP Data Transmission P2403HW Hardware Description mPro200GC...

Страница 6: ...could result in death or serious injury Caution A symbol combined with the word Caution indicates a hazard with a low level of risk which if not avoided could result in minoror moderate injury Note A...

Страница 7: ...the controller and sent to the tool Fig 2 1 Display and tool controls Item Description 1 Micro USB B connection 2 Display 3 Confirmation button 4 Navigation buttons 2 1 Confirmation button Button Fun...

Страница 8: ...alue jump by one Press to move the selection box to the left Press and hold to go to the run screen in the main menu Press and hold to jump up one menu level Press and hold to exit settings Press to d...

Страница 9: ...seconds the tool switches off Option 3 The tool will switch off if it is not used for a certain time see chapter 3 7 4 Setting the shut off properties page 28 3 1 3 Selecting a button When talking ab...

Страница 10: ...onfirm the follow ing messages 7 Parameterize the input signals Motor Start SS Remote Tool Start and Remote Tool Reverse Motor Start SS starts the motor of the tool and must always be set to forward t...

Страница 11: ...nu and with warnings PIN is required The number on the lock indicates the active access level mPro mode is activated FastApps mode is activated Undervoltage limit is reached see chapter 3 7 4 Setting...

Страница 12: ...ps mode This button is displayed on the run screen and in counterclockwise rotation must be pressed to go to the main menu Arrow down indicates that there are other menu items available that are not y...

Страница 13: ...Menus And Functions Apex Tool Group P2398PM 2022 07 13 3 EN 3 3 Menu structure overview...

Страница 14: ...n the controller Fig 3 2 Run screen in the mPro mode without External Application LG Selection Fig 3 3 Run screen in the mPro mode with Exter nal Application LG Selection Display of the Application Li...

Страница 15: ...arrow pointing down appears next to the symbol the result is too low Display of the angle for the current tightening If an arrow pointing up appears next to the symbol the result is too high If an arr...

Страница 16: ...ning positions 3 Display of the torque for the current tightening If an arrow pointing up appears next to the symbol the result is too high If an arrow pointing down appears next to the symbol the res...

Страница 17: ...n the tool press or Only Applications Linking groupsthat have already been parameterized can be selected A new display appears with the following selection options Button Description Press the button...

Страница 18: ...Menus And Functions 18 P2398PM 2022 07 Apex Tool Group 3 EN 3 5 Main menu Fig 3 6 Main menu Button Description FastApps menu Settings Diagnostics WLAN communications Bluetooth communication Utility...

Страница 19: ...urrent settings will not be carried over to the new mode Display of the currently selected FastApp Up to ten FastApps can be programmed The number on the button indicates which FastApp is selected Fas...

Страница 20: ...Configuring FastApps Button Description Display of the selected direction of rotation Depending on the selected direction of rotation one of the two symbols is displayed Display of the tightening stra...

Страница 21: ...al Speed 50 50 Speed Threshold 1 4 x of the Shut off Torque Threshold Torque These values can be changed manually in the menu see chapter 3 6 4 Ad vanced Settings page 23 Entering the Threshold Torque...

Страница 22: ...tApps 3 6 2 Selecting the direction of rotation Fig 3 9 Submenu Selecting the direction of rotation Button Description Direction of rotation right hand thread Direction of rotation left hand thread 3...

Страница 23: ...orque shutoff enter the Shut off Torque For an angle shutoff enter the Shut off Angle Once the value has been reached the tightening processis ended Thissetting option is the same as in the menu see c...

Страница 24: ...ximum Torque 3 6 5 Resetting FastApp Fig 3 12 Submenu Resetting FastApps Button Description Press to cancel the process The settings for the selected FastApp are not reset Reset FastApp is exited Pres...

Страница 25: ...8PM 2022 07 25 3 EN 3 7 Settings Fig 3 13 Menu Settings Button Description Display and set time and date Adjust screen brightness Adjust tool light Set shut off properties Select torque units PIN menu...

Страница 26: ...ss the button 2 Enter the hour and minutes or the day month and year separately Use the and buttons to increase decrease the numbers Use the and buttons to switch between the input boxes 3 Confirm wit...

Страница 27: ...dark and dimly lit Brightness Level 2 The LCD has medium illumination Thisis the default setting that is used when none of the buttons are selected outlined in green Brightness Level 3 The LCD is brig...

Страница 28: ...is pressed Tool light is on during the tighten ing process untilthe Start switch is released 3 7 4 Setting the shut off properties This menu is only available in the FastApps mode In the mPro mode th...

Страница 29: ...3 7 5 Selecting the torque units The torque values on the run screen are displayed in the selected units The selection is also used for the data export Fig 3 18 Submenu Selecting units Button Descript...

Страница 30: ...PIN menu Button Description Access Level 1 Valid for the menu Access Level 2 Valid for the menu Access Level 3 Valid for the menu If only one PIN is defined then it applies to all the access levels PI...

Страница 31: ...nu To open these menus a PIN must be entered Enter a PIN a PIN consists of four numbers 1 Enter four numbers The number on the lock indicates which PIN must be entered Use the and buttons to increase...

Страница 32: ...ut is permissible The change can be saved Change a PIN 1 Navigate to Changing a PIN and select one of the three access levels 2 Press the button to activate the input box The numbers are entered indiv...

Страница 33: ...on Lock activated Requirement A PIN must be activated To switch to another Linking group FastApp from the run screen a PIN must be en tered The functionality of the Start switch is not restricted Lock...

Страница 34: ...Counters status Tool constant 3 8 1 Speed test This test function enables an evaluation of the speed The speed measurement is based on the angle information from the motor If the start button is relea...

Страница 35: ...the Actual Angle If the test run is not aborted by a monitoring criterion and the total result is greater than or equal to 360 then it is evaluated as OK and displayed Monitoring criteria are the tor...

Страница 36: ...isplay of the angle The displayed angle should be close to 360 3 8 3 Torque test With the torque test the functionality of the measuring sensor can be checked and the torque measure ment can be evalua...

Страница 37: ...e Display of the maximum torque 3 8 4 Calibration value This test function allows an evaluation of the calibration voltage Fig 3 28 Submenu Calibration value Symbol Description Display of the neutral...

Страница 38: ...voltage For high operational capability this voltage is continuouslymonitored during the tight ening process If the voltage drops below the undervoltage a warning is issued on the tool see chapter 3...

Страница 39: ...menu is hidden Fig 3 31 Submenu Torque calibration value Button Description Display of the torque calibration value The tool constant can be changed by 20 To prevent unintentional changes to the tool...

Страница 40: ...so that WLAN settings are assigned via DHCP this will appear to the right near the symbol as long as no connection could be established Fig 3 32 Menu Communications Button Description WLAN connection...

Страница 41: ...deactivated Fig 3 33 Submenu Activating deactivating WLAN connection Button Description Press to cancel the process The WLAN connection is not activated deactivated The Activating deactivating WLAN c...

Страница 42: ...assword of the WLAN infrastructure If not re quired enter any username and password The entry has no effect on the WLAN settings The WLAN settings cannot be transferred to the tool if these input fiel...

Страница 43: ...he name of the controller is displayed with which the tool is connected via Bluetooth Select the node number The IP address ranges from 192 168 245 101 to 192 168 245 107 and depends on the node numbe...

Страница 44: ...ated deactivated The Activating deactivating Bluetooth menu is exited Press to activate deactivate the Bluetooth connection The Bluetooth connection is activated deactivated The Activating deactivatin...

Страница 45: ...roller and confirm with the but ton see document P2402KA for details Yellow background Connection establishment is ongoing Green background Bluetooth connection has been established Red background Blu...

Страница 46: ...22 07 Apex Tool Group 3 EN 3 11 Utility Fig 3 38 Menu Utility Button Description Display of the software versions Save archive Save torque graph Load parameters Save parameters Software update Delete...

Страница 47: ...witch off tool 3 11 1 Displaying the software version Fig 3 39 Submenu Displaying the software version Symbol Description Display of the software version for the measuring board Display of the softwar...

Страница 48: ...20 White 31 12 9999 This date is displayed if there is no expiration date Yellow Date The expiration date has passed and the license is no longer valid Installing LiveWire API license The LiveWire API...

Страница 49: ...bar is red or green Green The saving process has been successfully completed There is an OK in the status line Red An error occurred during the saving process see chapter Error messages software upda...

Страница 50: ...orque Angle Angle AngleMin Minimum angle AngleMax Maximum angle Evaluation Evaluation of the result Either OK or NOK is entered Stage Fastening stage Reason Shut off cause see chapter 5 1 Error messag...

Страница 51: ...d torque graphs After saving the status bar is red or green Green The saving process has been successfully completed There is an OK in the status line Red An error occurred during the saving process s...

Страница 52: ...to the GraphicID for the ar chive Size Number of graphic points Torque low Nm Minimum Torque Torque high Nm Maximum Torque Torque Nm Shut Off Torque Angle low deg Minimum Angle Angle high deg Maximum...

Страница 53: ...Date of export Day Month Year Time Time of export Hour Minute Second App Number of the FastApp ID Number of the graphic entry The number is identical to the GraphicID for the ar chive Tq low Nm Minim...

Страница 54: ...separator Button Description For torque the decimal place is separated with a point For torque the decimal place is separated with a comma 3 11 5 Loading parameters All data except the archive data ar...

Страница 55: ...with the extension zip 2 Connect the USB stick with the tool via the Micro B USB cable 3 Select 4 must be pressed to start the loading process The progressbar and status bar indicate when the data ar...

Страница 56: ...the status bar is red or green Green The software update was successfully completed There is an OK in the status line Red An error occurred during the software update see chapter 5 Troubleshooting pag...

Страница 57: ...he process The tightening results and the torque graphs are not deleted The Reset archive menu is exited Press to delete the archive All tightening results and torque graphs are deleted The Reset arch...

Страница 58: ...tions 58 P2398PM 2022 07 Apex Tool Group 3 EN Button Description Press to reset the tool to factory settings All the settings of the tool and the archive are deleted The Resetting to factory settings...

Страница 59: ...ntrolled tightening sequence with angle and torque check Fig 4 2 Representation of angle shut off The following description applies to both tightening sequences For the speed select a second speed par...

Страница 60: ...rpm Speed Threshold rpm 1 Speed when the maximum torque is reached Must be less than the start ing Speed sein FastApps Modus As soon as the speed threshold is reached the speed is reduced from the st...

Страница 61: ...Residual clamping force too great FSMW Not enough rundown data GD Gradient too small GD Gradient too large GEB Encoder error torque angle IP Error output section excessive current IRED Current TQ red...

Страница 62: ...TQ Torque too low TQ Torque too high WG1D Error in Angle Encoder 1 WIG Total angle too small WIG Total angle too large ZRF Gear defective Error messages software updates and data storage Error messag...

Страница 63: ...Accept Tool Settings again 1 Navigator Tool Setup 2 Select the line with the tool 3 Select Tool Settings Accept Tool not recognized Software incorrect Check controller and measuring card soft ware Fa...

Страница 64: ...rammed Unlock the barcode type used 5 3 WLAN data communication problems WLAN data communication problems between controller and access point Problem Possible cause Measure No communication be tween t...

Страница 65: ...P address IP address cannot be pinged IP address already exists in the network In this case the tool will not establish a connection Check the physical connection RSSI val ues Check the assigned IPadd...

Страница 66: ...nnection Restart the tool and try to establish the Bluetooth connection again Restart the controller and try to establish the Bluetooth connection again The node number is as signed twice Make sure th...

Страница 67: ...e 42 EAP TLS certificate 41 Error message data storage 62 Shut off cause 61 software update 62 F Factory settings 57 FastApps configure 20 lock 33 menu 19 reset 24 select 16 FastApps mode 7 9 19 Final...

Страница 68: ...on 9 T Threshold Torque 21 23 Tightening sequence 59 Tightening strategy 15 22 Time 26 Tool light 27 Torque maximum 23 minimum 23 unit 29 Torque calibration value 39 Torque graph 51 torque shutoff 20...

Страница 69: ......

Страница 70: ...1 64 43 17 17 GERMANY Apex Tool Group GmbH Industriestra e 1 73463 Westhausen Germany Phone 49 0 73 6381 0 Fax 49 0 73 63 81 222 HUNGARY Apex Tool Group Hung ria Kft Plat nfa u 2 9027 Gy rHungary Phon...

Отзывы: