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CLEARSPAN

 SUPER MOO-TEL

4

Revision date: 03.16.12

REQUIRED TOOLS

The following list identifies the main tools needed to  

assemble the shelter. Additional tools and supports may be 

needed depending on the structure, location, and  

application.
•  Tape measure or measuring device
•  Marker
•  Variable speed drill and impact driver (cordless with 

extra batteries works best)

•  Wrenches or ratchet and socket set (recommended)
•  Scissors or utility knife
•  Tool to cut cable to the required length
•  Hammers, gloves, and eye protection
•  Ladders, work platforms, and other machinery for lifting  

designed to work safely at the height of the shelter

•  Rope (or straps) for cover installation

UNPACK AND IDENTIFY PARTS

The following steps will ensure that you have all the  

necessary parts 

before

 you begin to assemble the shelter.

1.  Unpack the contents of the shipment and place where  

you can easily inventory the parts. Refer to the Bill of  

Materials/Spec Sheets.

2.  Verify that all parts listed on the Bill of Materials/Spec  

Sheets are present. If anything is missing or you have  

questions, consult the Pictorial Parts Guide and all  

shelter diagrams throughout these instructions for 

clarification, or contact Customer Service. 

 

NOTE:

 At this time, you do not need to open the plastic  

bags containing the fasteners (if used). 

QUICK START GUIDE

For a quick overview of this shelter and its components, 

consult the Quick Start Guide near the back of these 

instructions. 

The pages of the Quick Start Guide show exploded views 

of all critical connections. Use the diagrams in the Quick 

Start section to assemble the frame of your building. 

Consult the remainder of these instructions for important 

details that will help during the construction.

SPECIAL NOTE: Baseboards for Frame

These instructions recommend installing a baseboard 

under the mounting feet along each side of the frame. The 

baseboard runs from the front to the back of the building. 

This baseboard is 

not included

 with the shipment and must 

be supplied by the customer. Treated or recycled plastic 

lumber works well for a baseboard.

The baseboard, when installed properly, helps prevent 

the shelter from sinking into the ground when anchored. 

Baseboards also provide a surface to attach rafter feet or 

other building components. Also, eye screws are attached 

to the baseboard during the anti-billow rope installation.

Consult these instructions, or contact Customer Service for 

additional information regarding baseboards.

To prevent damage or possible injury or both, do 

not attempt to pull cover on a stormy or windy 

day or when such conditions are expected.

Dotted line represents the anti-billow rope. Circles identify 

the ends of Rope #1. Actual number of individual ropes 

along the side may differ.

ANTI-BILLOW ROPE INSTALLATION

TO PREVENT DAMAGE AND POSSIBLE INJURY, 

INSTALL THE ANTI-BILLOW ROPES IN SHORT 

LENGTHS ALONG EACH SIDE OF THE FRAME. 

DO NOT INSTALL AS A SINGLE LENGTH TIED AT 

EACH END OF THE BUILDING. DOING SO WILL 

RESULT IN A LOOSE SIDE PANEL IF THE SINGLE 

ROPE BREAKS DURING STRONG WINDS.

Rope

#1

Rope

#2

Rope

#3

Rope

#4

Actual frame design and length 

may differ from what is shown.

Содержание Super Moo-Tel Building 38' Wide

Страница 1: ...rved Reproduction is prohibited without permission STK DIMENSIONS PB00290R4 R5 38 W x 15 H x 40 L PB00292R4 R5 38 W x 15 H x 60 L PB00294R4 R5 38 W x 15 H x 80 L PB00296R4 R5 38 W x 15 H x 100 L ClearSpan Super Moo Tel Building 38 Wide Photo may show a model of a different length ...

Страница 2: ...an important step before you begin to assemble the structure Always consult local and regional building codes before you begin The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before preparing the site or anchoring the structure ...

Страница 3: ...efore you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame assembly where legs purlins and rafter pipes are inserted and secured I...

Страница 4: ...t Guide show exploded views of all critical connections Use the diagrams in the Quick Start section to assemble the frame of your building Consult the remainder of these instructions for important details that will help during the construction SPECIAL NOTE Baseboards for Frame These instructions recommend installing a baseboard under the mounting feet along each side of the frame The baseboard run...

Страница 5: ...er Sections QH1065 2 Ratchet AS1003 3 16 Cable Clamp AS1083 3 16 Cable Thimble 104189 Turnbuckle 105241 Rafter Foot Base 105092 3 25 Pipe Fitting 103496 Gearbox 103544 Mounting Plate 102569 Roller Bearing 102570 Aluminum Channel 102717 Double Drive Set 111708 Bracket Door Jamb FA4482B Tek Screws 111708 Bracket ATTENTION Install the 111708 brackets as shown above during the assembly of the end wall...

Страница 6: ...ll rafters 3 Assemble and anchor the frame 4 Cut assemble and install all cables 5 Install end wall framing 6 Prepare and install the main cover 7 Attach end panels and cut door openings 8 Install the door or doors according to the instructions included with those components The instructions that follow describe assembling all rafters and then constructing the frame Depending on the number of indi...

Страница 7: ... the five 5 pipes needed to assemble a rafter and arrange these on a flat surface as shown below for assembly 2 Slide the swaged portion of each rafter pipe into the plain end of the pipe and align the 9 16 holes 3 After squaring the position of the building and placing a stake at all corners string a line between the stakes to mark the base of the building 4 Next mark a line on the ground using t...

Страница 8: ...tart Guide near the end of these instructions to view the frame for your shelter 1 Select the five 5 pipes needed to assemble a rafter and arrange these on a flat surface as shown below for assembly See Page 6 for assembly suggestions NOTE For longer shelters assemble and place the interior rafters in an accessible position that will not interfere with the frame assembly 2 Slide the swaged portion...

Страница 9: ...lin 105576 3 8 x 1 bolts and nuts Frame Assembly Procedure After all rafters are constructed and placed in an orderly fashion for frame assembly proceed with standing the first end rafter Forklifts and personnel booms are recommended for lifting and setting the rafters Consult a construction professional if you are not familiar with construction techniques and erecting similar structures ATTENTION...

Страница 10: ...rafter foot base to the pipe fitting Step 4 Page 9 are tight 10 Repeat the process to set and attach the remaining interior rafters and purlins 11 After all interior rafters are in place aligned and secure set and attach the final end rafter NOTE When setting the last end rafter verify that the purlin brackets are positioned to the inside of the frame 12 With the basic frame assembled read the MUS...

Страница 11: ...ys measure before cutting the cable 2 Place one cable thimble approximately twelve inches 12 from the end of a cable section and wrap the cable around the thimble as shown in the figure to the right 3 Grasp both sections of the cable near the thimble and position one cable clamp one inch away from the thimble as shown above NOTE Position the clamp on the cable with its U bolt portion over the shor...

Страница 12: ...ent and proper way to attach the cable assemblies to the building Anchor the assembled frame before you tighten the cables Consult the Side Profile Diagram in the Quick Start section To protect the cables and main cover position thimbles as shown View shows cables from inside the shelter Customer Supplied Baseboard ...

Страница 13: ... the lower purlin mounting bolt See diagram below if needed ATTENTION Insert the bolt as shown when attaching all side ratchets Use the lower purlin mounting bolt to secure all side ratchets 3 Evenly space the remaining QH1065 ratchets along the inside of the frame and attach as shown below ATTENTION Consult the Side Profile Diagram in the Quick Start Section for ratchet locations Do not attach ra...

Страница 14: ...n the End Wall Frame diagrams locate the positions of the vertical door frame members for the door The width of the door determines the frame dimensions for the door opening Consult the diagrams and documentation sent with the door for additional framing details 3 Dig a 12 diameter hole at the locations found in previous step to a depth that is below the geographic frost line 4 Set two 2 4 x 4 x 1...

Страница 15: ... x 4 tubes using two 2 105243 mounting plates and 1 2 x 5 1 2 hex cap bolts See diagrams Bolts shown may differ from actual bolts 2 After the 4 x 4 door framing is installed assemble the remaining end wall framing using the 2 0 x 2 0 square tubing 105328 and the related connectors NOTE The dashed lines identify the remaining 2 x 2 end frame members to install Cut tubes to length as needed Splice t...

Страница 16: ... side pockets of the main cover The conduits are used to tighten and secure the main cover to the frame Consult the Side Profile Diagram in the Quick Start section for pipe identification 2 After assembling the cover conduits locate the main cover and unfold it on a clean smooth surface near the frame Unfold the main cover with the inside surface facing up and the straps positioned at the front an...

Страница 17: ...he conduit down toss the ropes over the frame and pull the cover into position Position one person at each rope Verify that the cover pockets are to the inside of the building This will be the underside of the cover when it is pulled into position on the frame 4 Once the main cover is pulled into position center the cover on the frame end to end and side to side WARNING To prevent damage and injur...

Страница 18: ...ain cover cut only the pocket material 2 Using the ratchet and conduit positions as guides measure and cut a tie down strap from the bulk yellow strap that shipped with the building Straps run from the ratchet up and around the cover conduit and back to the ratchet NOTE Cut the strap length so that the strap can wrap around the cover conduit and both ends can be inserted into the ratchet 3 After c...

Страница 19: ...n cover determine the height of the roll up side and remove the hem area For example if you want a 48 sidewall opening when the sidewall is rolled up remove 48 of the main cover hem Maximum height of roll up side is 60 ATTENTION Do not cut the strap contained within the main cover DO NOT pull the strap from the bonnet pocket 2 Repeat the steps to remove the hem from the remaining corners of the ma...

Страница 20: ...or the stretch pockets of the main cover 1 Take the first section of PVC conduit and feed it into the stretch pocket from the bottom at one end of the cover Insert the plain end of the conduit into the pocket so the next section can be joined to the first Photo above shows a similar cover and the location of the stretch pocket Cover is shown with the underside facing up which is the side visible f...

Страница 21: ... were tied take one end of the bulk roll of 1 strapping and weave it around the end rafter and PVC conduit 8 Continue weaving the strap around the end rafter and PVC conduit working up and over the rafter and down to the other end of the PVC conduit NOTE Keep the strapping snug during this step but do not over tighten Also maintain an even distance between the top of the end rafter and the PVC con...

Страница 22: ...5 Continue by installing the end panels Shelter shown above may be a different model and length Photo used for illustration purposes only NOTE Maintain an even distance between the end rafter and the PVC conduit as the strap is tightened Also check that the bonnet portion of the main cover overlaps the end rafters evenly at both ends before stretching the cover Check this periodically as the cover...

Страница 23: ...ew places using Tek screws and washers ATTENTION For buildings longer than 48 do not screw through the straps used to stretch the main cover from end to end View shows the outside of end wall DO NOT ATTEMPT TO PULL THE END PANEL INTO POSITION ON WINDY OR STORMY DAYS 5 Once the lower edge is secured as desired move to the top edge of the panel remove the temporary screws and pull the panel up and o...

Страница 24: ... if you are not installing doors Remove dark shaded area 1 Working from inside the frame mark a 12 16 border along the door jambs and below the header Consult the diagram below These 12 16 flaps are wrapped around the door framing and secured to the inside of the door frame once the final diagonal cuts are made 2 Using the diagram as a guide cut the end panel to remove the section that is shaded D...

Страница 25: ...washers See diagram below NOTE For the exposed corners of the door frame that remain cut a piece of material from the scrap end panel material and secure the piece to the exposed corners using Tek screws and washers if desired ATTENTION DO NOT secure the end panel to the inside or backside of the door frame tubes Some doors kits use this surface for tracks and brackets 2 After securing the end pan...

Страница 26: ... the Twist of the Wrist Assembly INSTALL THE END RATCHETS FOR THE MAIN COVER After end panels are installed and all doors are installed if equipped attach the end ratchets for the main cover bonnet Gather parts Ratchets QH1061 and Tek screws FA4482B Complete the following steps 1 After the end panels are installed pull the bonnet portion of the main cover back over the end rafter 2 Take the four 4...

Страница 27: ...e the Twist of the Wrist assembly will be located Place the lower end of the channel an inch off the ground to allow free movement of the channel during the operation of the roll up cover 5 Secure the upper end of the channel by drilling a 3 8 hole through the end rafter and attach as shown The lower end of the channel will float and is not attached NOTE Install a 3 8 flat washer between the 3 8 n...

Страница 28: ...s 14 Roll the conduit toward the frame and up to the gearbox to wrap the excess cover onto the conduit 15 Attach the rolled conduit to the square shaft of the assembly by inserting a 5 16 x 2 1 2 bolt through the hole in the conduit and tubing adapter Tighten the nut NOTE It may be necessary to trim the conduit and cover to the proper length so that it aligns with the gearbox Adapt these instructi...

Страница 29: ...crew in the baseboard NOTE Do not drill through the end rafter or the strap used to secure the conduit to the rafter 4 Insert an eye bolt and washer through the hole and secure the eye bolt with a nut and washer 5 Repeat Steps 2 4 using the following photo as a pattern guide Dashed line shows the rope location 6 Once all eyebolts eye screws are installed in the proper locations install the anti bi...

Страница 30: ... at anytime Remove debris and objects that may accumulate on the shelter Use tools that will not damage the cover when removing debris Remove snow to prevent excess accumulation Use tools that will not damage the cover when removing snow Do not allow snow to accumulate on the cover Check the contents of the shelter to verify that nothing is touching the cover or the side panels that could cause da...

Страница 31: ...SPAN SUPER MOO TEL Revision date 03 16 12 QUICK START GUIDE 38 Wide Super Moo Tel Building Grid Represents 12 Squares F FR RO ON NT T 38 0 Width Height 15 0 Frame shown may differ from actual frame Ground Level ...

Страница 32: ...ROFILE 3 3 8 8 R R 3 3 5 5 S S 1 1 D D P P I I P P E E 3 3 8 8 R R 3 3 5 5 S S 1 1 D D P P I I P P E E 3 3 8 8 R R 3 3 5 5 S S 2 2 D D P P I I P P E E 3 3 8 8 R R 3 3 5 5 S S 2 2 D D P P I I P P E E 3 3 8 8 R R 3 3 5 5 P P 3 3 D D P P I I P P E E Ground Level ...

Страница 33: ... 0 Length R R R R R 1 1 6 6 6 6 C C O O V V E E R R C C O O N N D D U U I I T T 4 166S099 1 166P096 6 131S075 1 131P0495 1 315 ROLL UP CONDUIT 1 315 ROLL UP CONDUIT center to center Ratchets are attached on the inside of the rafters labeled with R 4 0 on center Rafter Spacing ...

Страница 34: ...0 0 Length R R R R 1 1 6 6 6 6 C C O O V V E E R R C C O O N N D D U U I I T T 4 166S099 1 166P096 6 131S075 1 131P0495 1 315 ROLL UP CONDUIT 1 315 ROLL UP CONDUIT center to center Ratchets are attached on the inside of the rafters labeled with R 5 0 on center Rafter Spacing ...

Страница 35: ...Length R R R R R R R R 1 1 6 6 6 6 C C O O V V E E R R C C O O N N D D U U I I T T 7 166S099 1 166P048 9 131S075 1 131P0735 1 315 ROLL UP CONDUIT 1 315 ROLL UP CONDUIT center to center Ratchets are attached on the inside of the rafters labeled with R 4 0 on center Rafter Spacing ...

Страница 36: ...0 Length R R R R R R 1 1 6 6 6 6 C C O O V V E E R R C C O O N N D D U U I I T T 7 166S099 1 166P048 9 131S075 1 131P0735 1 315 ROLL UP CONDUIT 1 315 ROLL UP CONDUIT center to center Ratchets are attached on the inside of the rafters labeled with R 5 0 on center Rafter Spacing ...

Страница 37: ...ngth R R R R R R R R R R 1 1 6 6 6 6 C C O O V V E E R R C C O O N N D D U U I I T T 9 166S099 1 166P096 13 131S075 1 131P0255 1 315 ROLL UP CONDUIT 1 315 ROLL UP CONDUIT center to center Ratchets are attached on the inside of the rafters labeled with R 4 0 on center Rafter Spacing ...

Страница 38: ...Length R R R R R R R R 1 1 6 6 6 6 C C O O V V E E R R C C O O N N D D U U I I T T 9 166S099 1 166P096 13 131S075 1 131P0255 1 315 ROLL UP CONDUIT 1 315 ROLL UP CONDUIT center to center Ratchets are attached on the inside of the rafters labeled with R 5 0 on center Rafter Spacing ...

Страница 39: ... 1 1 6 6 6 6 C C O O V V E E R R C C O O N N D D U U I I T T R R R R R R R R R R R R R R 12 166S099 1 166P048 16 131S075 1 131P0495 1 315 ROLL UP CONDUIT 1 315 ROLL UP CONDUIT center to center Ratchets are attached on the inside of the rafters labeled with R 4 0 on center Rafter Spacing ...

Страница 40: ... center Ratchets are attached on the inside of the rafters labeled with R 5 0 on center Rafter Spacing 1 1 6 6 6 6 C C O O V V E E R R C C O O N N D D U U I I T T R R R R R R R R R R 12 166S099 1 166P048 1 315 ROLL UP CONDUIT 1 315 ROLL UP CONDUIT 131S075 PIPE 16 131P0495 131S075 PIPE 16 131P0495 ...

Страница 41: ...SUPER MOO TEL Revision date 03 16 12 CONNECTIONS Cable Assembly Cable Assembly View 3 View 3 Cable Purlin Cable Purlin Connection Connection View 2 View 2 Rafter Foot Rafter Foot Connection Connection View 1 View 1 ...

Страница 42: ...2 2 V V I I E E W W 1 1 RAFTER FOOT RAFTER FOOT CONNECTION CONNECTION CONNECTION CONNECTION VIEW 3 VIEW 3 CABLE ASSEMBLY CABLE ASSEMBLY CABLE PURLIN CABLE PURLIN 3 3 8 8 R R 3 3 5 5 S S 1 1 D D P P I I P P E E 4 4 1 1 2 2 B B O O L L T T 5 5 1 1 2 2 B B O O L L T T R R A A F F T T E E R R F F O O O O T T A A S S S S E E M M B B L L Y Y C C A A B B L L E E C C L L A A M M P P S S C C A A B B L L E ...

Страница 43: ...ons to the required length when constructing the end framing ATTENTION SECURE EACH 2 X 2 DOOR FRAME TUBE USING TEK SCREWS AND THE 1 75 X 1 75 104075 SQUARE TUBE INSERTS BE SURE TO INSTALL THE TEK SCREWS IN A LOCATION THAT WILL NOT INTERFERE WITH THE INSTALLATION OF THE END PANEL OR OTHER COMPONENTS IF EQUIPPED CHECK THE DOOR INSTALLATION INSTRUCTIONS THAT SHIPPED WITH THE DOOR FOR ADDITIONAL DETAI...

Страница 44: ... NOTE All door dimensions are inside to inside ATTENTION Use 4 x 4 tubing for the frame around the 12 x 12 door only If an optional pedestrian door has been purchased the door can be installed on either side of the overhead door QH1330 Bracket 105238 5 16 x 5 Carriage Bolt 5 16 Nut 104624 Base connection with baseboard 105238 5 16 x 2 1 2 Bolt 5 16 Nut 105243 4 00 x 4 00 Pipe 1 2 x 5 1 2 Bolts 4 0...

Страница 45: ...h one to conform to the angle created by the rafter curve To bend the plate tightly clamp it in a vise so the bend point is centered between the mounting holes Lightly tap the free end of the plate with a small maul until the desired angle is reached 3 Use four 4 FA4482B Tek screws to attach each 111708 bracket to the end rafter and top of each door jamb Brackets are used to secure the door jambs ...

Страница 46: ... 00 x 2 00 Pipe Tek screws 105351 1 2 x 5 1 2 Bolts 1 2 Nuts ATTENTION Holes needed for the 4 x 4 tubes are drilled in the field Tubes are not shipped pre drilled 104624 104624 Tek Screw Base connection without baseboard QH1330 Bracket and Tek screws Use 104188B bolts FAMA40B lock washers and FALB08B nuts to secure the brackets shown 105243 4 00 x 4 00 Pipe 1 2 x 5 1 2 Bolts 4 00 x 4 00 Pipe 1 2 N...

Страница 47: ...47 CLEARSPAN SUPER MOO TEL Revision date 03 16 12 This page reserved for customer notes ...

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