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CLEAN ROOM DEVICES CRD610, Руководство по эксплуатации

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CLEAN ROOM DEVICES CRD610 Скачать руководство пользователя страница 24

  24 

Item Number 

Part Number 

Description 

1

 

CD006-016

 

Cover

 

2

 

P00167

 

Regulator

 

3

 

P00165

 

Switch

 

4

 

P00001

 

Counter

 

5

 

P00278

 

Pilot Light, Yellow

 

6

 

P00165

 

Switch

 

7

 

P00282

 

Alcohol Primer Switch

 

8

 

CD004-041

 

Service Panel

 

9

 

CD006-003   

 

FRONT CYLINDER MOUNT Large Cylinder

 

10

 

TS00024

 

Sleeve Bearing

 

11

 

P00216

 

Air Cylinder, Pinset

 

12

 

CD006-002   

 

REAR CYLINDER MOUNT

 

13

 

P00091

 

MANIFOLD, MAC VALVES

 

14

 

P00093

 

Solenoid valve

 

15

 

P00107

 

Smart relay

 

16

 

CD006-001

 

Base Plate

 

17

 

P00108 

 

3-Way MAC Valve

 

18

 

CD006-022

 

Wedge, Drive Arm

 

19

 

P00212

 

Air Cylinder

 

20

 

CD006-024

 

Jaw Wedge

 

21

 

CD006-023

 

Drive Rod, Wedge

 

22

 

P00258

 

Bearing

 

23

 

P00026

 

Rubber Foot

 

24

 

CD006-006

 

Side Support, Gripper, Right

 

25

 

CD006-007

 

Side Support, Gripper, Left

 

26

 

P00011

 

SWITCH, MINATURE, SNAPPING-ACTING 

 

27

 

P00105

 

Gripper

 

28

 

CD006-008

 

Upper Jaw Mount, Right

 

29

 

CD006-009

 

Upper Jaw Mount,Left

 

30

 

CD006-010

 

Cross Beam

 

31

 

P00011

 

SWITCH, MINATURE, SNAPPING-ACTING 

 

32

 

CD006-014

 

Sensor Mount, Gripper

 

33

 

P00106

 

Sensor, Jaw

 

34

 

CD006-005

 

Guide Block, Magazine

 

35

 

P00011

 

SWITCH, MINATURE, SNAPPING-ACTING 

 

36

 

P00048

 

Switch, Safety,Interlock

 

37

 

P00211

 

JUMBO SHUTTLE VALVE

 

38

 

P00169

 

Viton Valve

 

39

 

CD006-026

 

Bearing Plate, Stop Gate

 

40

 

CD006-013

 

Stop Gate

 

Содержание CRD610

Страница 1: ...1 CRD610 Automatic Fitting Inserter OPERATIONS MANUAL ORIGINAL INSTRUCTIONS VERSION 1 6 LAST EDITED 06 27 2019 cleanroomdevices com ...

Страница 2: ... 2 4 Jaw Set Installation 2 5 Adjusting the Stop Gate 2 6 Magazine Installation 2 7 Adjusting Last Fitting Sensor 3 0 Operation 13 3 1 Loading Magazine and Jaws 3 2 Fitting Sensor Lamp 4 0 Maintenance 14 4 1 Daily 4 2 Every Three Months 5 0 Recommended Spare Parts 14 6 0 Product Specifications 14 7 0 Trouble Shooting 15 8 0 Durometer Scale 15 9 0 Electrical Pneumatic Diagrams 16 10 0 Alcohol Dispe...

Страница 3: ...3 1 0 General Product Safety Information ...

Страница 4: ...CAREFULLY BEFORE CONTINUING Warning The fitting inserter should only be operated by trained qualified personnel who have read and understand this manual The owner of this CRD610 is responsible for training all personnel to properly operate this unit Failure to follow instructions may result in serious personal injury Never under any circumstances operate the Automatic Fitting Inserter with the cov...

Страница 5: ...r pressure and electrical power to the unit 100 75 Electrical Supply Plug the electrical connector into the back of the fitting inserter and plug the 24VDC power supply into a 110V outlet 220V for European power supplies The smart relay inside the machine may have as much as an eight 8 second power up time before the fitting inserter becomes fully operational ...

Страница 6: ...mmended Figure 2 1 1 The air supply will need to be off or disconnected when manually cycling the pin set actuation air cylinder Safety Note Keep hands clear of moving parts when connecting or disconnecting the air supply The jaws may move suddenly Failure to do so may result in serious injury Ensure that the High Pressure Regulator is set between 80 120 psi shown in Figure 2 2 The unit must have ...

Страница 7: ... 2 1 Power On Off Switch 2 Alcohol Dispenser On Off Switch 3 Alcohol Primer On Off Switch 4 Low Pressure Regulator Gauge 5 High Pressure Regulator Gauge 6 Magazine 7 Operational Counter with reset 8 Fitting Sensor ...

Страница 8: ... surface to insure that it is straight Insert the pin tip into the hole near the bottom of the magazine rack Slide the pin through the hole until it is horizontal within the CRD610 Figure 2 4 6 Push the pin toward the back of the unit until the threaded end reaches the threaded cylinder rod Turn the pin clockwise to tighten Once the pin is hand tightened pull the pin forward exposing the cylinder ...

Страница 9: ...d off and the magazine in place a piece of tubing in the jaw set and clamp the tubing manually with the jaws Pull the pin forward manually through the magazine and ensure that it lines up with the center of the inner diameter of the tubing Gently rotate the pin to ensure that there is no wobble in the pin head Failure to do so may result in severe damage to both the magazine and jaw set If any wob...

Страница 10: ...adjusted Stop Gate Adjusted Stop Gate To adjust this distance loosen the one 5mm socket cap screw on the side of the gate and move the gate in or out depending on the stick out desired figures 8 and 9 below Re tighten the screw before attempting to run the unit Figure 8 Loosening the socket head cap screw Figure 9 Sliding the gate forward If the fitting is not being fully inserted adjust the gate ...

Страница 11: ...the fittings have fully settled into the magazine With the air turned off pull the pin forward and verify the pin set enters the magazine and the fitting and drives the fitting forward into the jaws Last Fitting Position Sensor If the lower most fitting in the magazine is not seated correctly the sensor will pick this up and the unit will not fire This prevents the pin set from crashing into the l...

Страница 12: ...gure 9 1 Verifying LFS light ON When four 4 strips of paper are inserted between the magazine and the top of the magazine rack the Last Fitting Sensor light should be on Figure 9 1 If the Last Fitting Sensor does not light with four 4 strips of paper use a 3mm Metric Hex Wrench T Handle preferred to adjust the sensor position upwards turn the adjustment screw clockwise until the Last Fitting Senso...

Страница 13: ...ut press firmly on the top of the magazine as shown Figure 9 5 to check if the light will come back on Figure 9 4 Five strips of paper Figure 9 5 Pressing on magazine If the Last Fitting Sensor light remains lit with five 5 strips of paper between the magazine and the top of the magazine rack adjust the sensor downward turning the adjustment screw counter clockwise until the light goes out then re...

Страница 14: ...n result in damage to the unit Once each day ensure that the screws holding the jaws on are tight Loose screws will allow the jaws to move enough that fittings may not properly insert into the tubing Once each day disconnect the air at the rear of the unit and pull the pin set toward the magazine hole and be sure that it enters the hole freely without hanging up on the side wall The pin set must e...

Страница 15: ...Action Unit does not operate 1 Check the facility air connection 2 Check both regulators are set to the proper Pressure Section 2 2 Air Supply 3 Check electrical power 110VAC 24 VDC 4 Check all safeties Cover switch make sure cover is completely on Magazine switch make sure magazine is pushed down all the way in the magazine rack Last fitting sensor verify last fitting is in position Section 2 6 M...

Страница 16: ...16 9 0 Electrical Pneumatic Diagrams Note Schematic drawings are provided for troubleshooting only not for modifying the machine in any way ...

Страница 17: ...17 Note Schematic drawings are provided for troubleshooting only not for modifying the machine in any way ...

Страница 18: ...on to be placed on the barb directly allowing for a more reliable fitting insertion process Shown are both the assembly instructions as well as how to fill and refill the reservoirs IMPORTANT READ BEFORE OPERATING ALCOHOL DISPENSER AIR INTO VESSEL FLUID RETURN FROM VESSEL ...

Страница 19: ... Reconnect quick disconnect Step 6 Prime alcohol system by pressing the red button switch on the CRD610 cover Use adjustment knob on regulator to set pressure to 20 30 psi for the CRD610 unit The alcohol is controlled by the low pressure regulator Caution Setting the regulator pressure above 40 psi will result in pressure relief valve opening Step 4 Step 1 Step 2 Step 3 Step 5 Step 6 ...

Страница 20: ...ief Valve Aiming the Alcohol Dispenser Nozzle Accurate aiming of the dispenser nozzle is critical to ensuring proper performance Adjust the alcohol dispenser nozzle 1 16 1 8 of an inch in from the front of the barb and at an oblique angle as shown in the diagram below This alignment will ensure that alcohol will flow around both sides of the barb ...

Страница 21: ...surization and functionality of alcohol dispenser WARNING Failure to lock reservoir can result in malfunction of equipment and personal injury Reservoir in locked position Reservoir in unlocked position Attach large reservoir to CRD610 by following the same instructions for the small capacity reservoir as shown above on previous pages ...

Страница 22: ...r System Components Number CRD Part Name 1 P00169 Viton Valve 2 P00168 Solenoid Air Valve 3 TS00136 Nozzle Assembly Bracket 4 P00178 Barrel Adapter Assembly 5 P00177 Alcohol Reservoir 6 P00176 Dispenser Stand 2 1 3 4 5 6 ...

Страница 23: ...23 11 0 Parts List ...

Страница 24: ...022 Wedge Drive Arm 19 P00212 Air Cylinder 20 CD006 024 Jaw Wedge 21 CD006 023 Drive Rod Wedge 22 P00258 Bearing 23 P00026 Rubber Foot 24 CD006 006 Side Support Gripper Right 25 CD006 007 Side Support Gripper Left 26 P00011 SWITCH MINATURE SNAPPING ACTING 27 P00105 Gripper 28 CD006 008 Upper Jaw Mount Right 29 CD006 009 Upper Jaw Mount Left 30 CD006 010 Cross Beam 31 P00011 SWITCH MINATURE SNAPPIN...

Страница 25: ...CKET STOP GATE BUTTON 42 CD006 015 Sensor Button 43 P00011 SWITCH MINATURE SNAPPING ACTING 44 TS00137 Last fitting Sensor 45 CD006 029 BASE SENSOR BRACKET 45 CD006 030 SLIDER SENSOR BRACKET 46 CD006 011 ACTUATOR DRIVE ARM ...

Страница 26: ...ny buyer of the manufacturer s product The maximum damages liability for the manufacturer is the original purchase price of the product or part THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR STATUTORY AND IS EXPRESSLY IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE THE MANUFACTURER SHAL...

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