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OPERATION & MAINTENANCE

INSTRUCTIONS

GC0516

WARNING: Read these instructions before using the press

20 TONNE HYDRAULIC PRESS

MODEL NO: CSA20FBT

PART NO: 7614058

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Содержание CSA20FBT

Страница 1: ...OPERATION MAINTENANCE INSTRUCTIONS GC0516 WARNING Read these instructions before using the press 20 TONNE HYDRAULIC PRESS MODEL NO CSA20FBT PART NO 7614058 ...

Страница 2: ...around you and you can also look forward to the press giving you long and satisfactory service GUARANTEE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which ...

Страница 3: ...iece is firmly secure and stable Always clean up spills of hydraulic oil immediately as this can be dangerous in a workshop environment Do not allow any person who is unfamiliar with hydraulic presses to use the press unless they are under direct supervision Do not stand directly in front of the press when it is in use Always apply the load under the centre of the ram Offset loads can damage the r...

Страница 4: ...ower Cross Member 2 x Side Posts 2 x Upper Cross Members 2 x Base Supports 4 x Stay Bars 1 x Ram 1 x Ram Carrier 1 x Ram Locking Collar 1 x Pump Assembly 1 x Pump Handle 1 x Hose attached to pump assembly 1 x Pressure Gauge 2 x Pressing Bed Side Frames 2 x Bed Support Pins with 4 x Spring Clips 2 x Bed Blocks 1 x Instruction Manual 1 x Fixing Pack TOOLS REQUIRED Wrenches sockets to suit M10 M12 M1...

Страница 5: ...age the hydraulic parts 1 With the help of an assistant attach the base supports to the side posts using the nuts bolts and washers 2 Add the stay bars to each side and bolt into place 3 Bolt one of the upper cross members into place to connect the side posts together 4 Take the second upper cross member and the ram carrier and tie the two cross members together using the ram carrier Then bolt the...

Страница 6: ...side of the press 8 Lower the ram through the hole in the moving ram carrier and secure in position using the locking collar 9 Assemble the pressing bed using the four spacers and the 140mm bolts with nuts and washers 10 Insert the bed support pins into the holes in the frame side supports at a height of your choosing 11 Lift the pressing bed into position on the pins Due to the weight of the bed ...

Страница 7: ...s sealed for transit and it will be necessary to make a small hole in the pressure gauge safety bung with a short pin or nail before use Do not use a long nail as you may damage the internal components of the gauge 14 Bolt the pressure gauge into position on the hydraulic ram We recommend sealing the thread with PTFE tape Take care not to let any oil escape while connecting the hose 15 Top up the ...

Страница 8: ...am when the workpiece is mounted on it 2 Raise one side of the bed and insert a bed supporting pin into the next locating hole 3 Repeat at the other end to level the bed 4 Repeat until the bed is at the required height with the bed supporting pins secured by the spring clips POSITIONING THE RAM 1 Loosen the locking bolts and position the ram as required by sliding the carriage along the cross beam...

Страница 9: ... slipping or springing out Mating surfaces MUST be horizontal so that the force being exerted will NOT be at an angle 2 Close the release valve by turning the control knob clockwise until tightly closed 3 Pump the handle to bring the ram very lightly into contact with the workpiece 4 Manoeuvre the workpiece or slide the ram to one side so that the desired point of contact is directly beneath the c...

Страница 10: ... any defective parts be replaced with genuine Clarke parts Any press which appears to be damaged in any way is found to be badly worn or operates abnormally SHOULD BE REMOVED FROM SERVICE until the necessary repairs are made If the press is not to be used for any length of time store it with the ram piston withdrawn to protect the moving parts PERIODICALLY Check the press frame to make sure all bo...

Страница 11: ...ollution is oil products Never throw away used oil with domestic refuse or flush it down a sink or drain Collect any oil in a leak proof container and take it to your local waste disposal site Should hydraulic components become completely unserviceable and require disposal draw off the oil into an approved container and dispose of the product and the oil according to local regulations ...

Страница 12: ... Pump will not lower completely Air lock Open the release valve and remove the oil filler plug Pump the handle a couple of full strokes and close the release valve Replace the filler plug Pump will not deliver pressure Reservoir could be over filled or have low oil level Check oil level by removing the filler plug and topping up to the correct level Pump feels hesitant under load Pump cup seal cou...

Страница 13: ...13 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com FRAME ASSEMBLY PARTS DIAGRAM ...

Страница 14: ...sembly 3 Tie Bar 23 Nut Bolt M10 x 20 4 Nut Bolt M10 x 25 24 Spring Washer 10 5 Washer 10mm 25 Retaining Collar 6 Spring Washer 26 Ram Carriage 7 Nut 27 Nut Bolt M16 x 35 8 Nut Bolt M10 x 30 28 Washer 16mm 9 Nut Bolt M12 x 35 29 Spring Washer 16 10 Washer 12mm 30 Nut M16 11 Spring Washer 12mm 31 Bolt M8 x 25 12 Nut M12 32 Upper Crossbeam 13 Stay bar 33 Ram Assembly 14 Bolt M10 x 140 34 Nylon Ring ...

Страница 15: ...ART NO DESCRIPTION R1 Dust Cap R14 Cylinder R2 Connection R15 O Ring R3 Bolt Screw R16 O Ring R4 Ram R17 Piston R5 Ram Sleeve R18 Back up Ring R6 Ram Sleeve Base R19 Y Seal R7 M8 Nut R20 Swivel Nut R8 Spring R21 Bolt M6 x 6 R9 Cap R22 Gauge Connector R10 Bolt M8 x 12 R23 Seal R11 Seal R24 Nut R12 Screw Cover R25 Bolt M20 x 25 R13 Bolt M6 x 12 ...

Страница 16: ...international com PUMP COMPONENT PARTS PART NO DESCRIPTION PART NO DESCRIPTION P1 Nut M8 P9 Valve End P2 End Plate P10 Spring P3 O Ring P11 O Ring P4 Cylinder P12 Valve Body P5 Tie Rod P13 Cap P6 Oil Plug P14 6 mm Ball P7 OIl Filter Strainer P15 O Ring P8 3mm Steel Ball P16 Control Knob ...

Страница 17: ...iner P23 Actuating Lever Assembly P32 Piston Rod P24 Connecting Hose P33 Clevis Pin P25 End Cap P34 R Clip Rated Load 20 Tonne Ram Travel total movement 185 mm Ram Shaft Diameter 48 mm Net Weight 115 kg Dimensions D x W x H 700 x 723 exc pump x 1770 mm Throat Width 540 mm Throat Depth Ram to pressing plate Platform at highest 0 mm Platform at middle 360 mm Platform at lowest 840 mm Ram travel per ...

Страница 18: ...18 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

Страница 19: ..._____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ __________...

Страница 20: ......

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