CIAT POWERCIAT2 LX Скачать руководство пользователя страница 4

 

NA13.47 B 

 EN - 2 

 

Before carrying out any work on the unit, make sure 

it is powered off. 

 

Only experienced, qualified technicians may work on 

the machine. They must have all the necessary Personal 
Protective Equipment (PPE): glasses, gloves, safety shoes 
and hearing protection.

 

To prevent the risk of accidents, you must take into account 
the specific features of the product throughout its life cycle, 
in particular:

 

-

pressurised hydraulic circuits containing a glycol/water mix;

 

-

pressurised refrigeration circuits containing refrigerant;

 

-

presence of voltage.

 

Thank you for choosing the 

POWERCIAT2

 water chiller. 

Your machine has been designed and manufactured 
using all the expertise of CIAT's teams of technicians and 
refrigeration specialists. 

1.1 Intended use

 

POWERCIAT2

 

LX and LXC 

models are air-cooled 

condensation water chillers designed to produce chilled 
water.

 

Y

our machine should not be operated under more 

demanding conditions than those defined by the study, 
particularly in terms of pressures, temperatures, flow 
rates, fluid nature and direction of circulation etc. These 
conditions are defined in the order contract.

1.2 Documentation

 

This manual contains all of the operating instructions 
for your machine. Before carrying out any work on the 

machine, please read all of the instructions and make sure 
you have all the necessary documentation. This manual 
must be kept in the immediate vicinity of the unit. It does 
not cover the entire installation.

 

For more details about the installation and commissioning 
phases, please also refer to:

 

-

the order documents

 

-

the technical manual

 

-

the dimensional drawing

 

-

the delivery note

 

-

the wiring diagram(s)

 

-

the refrigerating diagram

 

-

the individual manuals for any accessories

 

-

the 

Xtraconnect 2

 control module manual

 

-

the labels affixed to the unit

1.3 Warranty

 

See general terms and conditions of sale.

3.1 General information

 

All 

POWERCIAT2

 units are tested and checked in the 

factory. They are supplied with a full refrigerant charge.

 

In addition to this manual, please comply with the regulations and 
legislation in force on the work site.

 

Any modifications or welding to pressurised parts is 
dangerous and may be prohibited by regulations.

 

This unit is not required to withstand earthquakes. Earthquake 
resistance has therefore not been checked.

3.2 Applicable standards and directives

 

CIAT water chillers comply with:

EUROPEAN DIRECTIVES

 

-

Machinery 2006/42/EC

 

-

EMC 2004/108/EC

 

-

Low voltage 2006/95/EC

 

-

PED 97/23/EC Category 3 (2500 to 3900 HEE models, 
2800 to 4800 STD models) and category 4 (4200 to 
4800 HEE models & 5600 and 6400 STD models)

 

-

WEEE 2012/19/EU

 

-

RoHS 2011/65/EU

CE REGULATIONS

 

-

REACH 1907/2006

HARMONISED STANDARDS

 

-

EN 60204 and EN 378-2

3.3 Accreditation

 

The following accreditation is required to work on the unit:

 

-

on chillers or any other system using refrigerants:  

accreditation for work with refrigerant

 in accordance 

with regulations;

 

-

on or near electrical components: 

electrician 

accreditation

 in accordance with regulations.

 

Technicians who install, commission, operate and service the 
unit must possess the necessary training and certifications, 
understand the instructions given in this manual and be familiar 
with the specific technical characteristics of the installation site.

 

Any work on the refrigeration circuit must meet the 
requirements of EC regulation no. 842/2006.

3.4 Pressure and temperature

 

Test pressure (TP)

: In accordance with § 5.3.2.2 a 

and 6.3.3 iii of standard 378-2, the pressure test (PT) 
is performed on model representative of all 3 x PS 
assemblies.

 

Shipping temperature

: min.: -20°C., max.: +65°C.

 

Storage temperature

: -20°C., max.: +65°C.

 

Operating temperature

: see § OPERATING RANGES.

3.5 Refrigerants

 

In accordance with EC regulation no. 842/2006 concerning 
certain greenhouse gases, the environmental impact of 
R410A, R134a and R407C fluids is:

 

-

on the OZONE layer: NONE. ODP (Ozone Depletion 
Potential) rating = 0

 

-

on the greenhouse effect (GWP = Global Warming 
Potential:

 

- R410A: GWP=2088

 

- R407C: GWP=1800

 

- R134a: GWP=1430

 

Users must have a sealing check carried out by a qualified 
technician. The frequency is determined by the refrigerant 
charge:

 

-

every 12 months for units containing 3 to 30 kg of 
refrigerant. (2 kg in France, edict and decree of 7 May 
2007);

 

-

every 6 months for units containing 30 to 300 kg of 
refrigerant;

 

-

every 3 months for units containing over 300 kg of 
refrigerant (a leak detection system must be installed).

 

Users of any system containing over 3 kg of refrigerant (2 
kg in France) are required to keep a log of the quantities 
and types of refrigerants used, added or recovered, and to 
include the dates and results of leak tests, as well as the 
name of the technician and company performing the test.

 

A sealing check must be carried out one month after any repairs to 
a circuit containing refrigerant.

 

System users are responsible for collecting used refrigerant 
and having it recycled, regenerated or destroyed.

1.  GENERAL INFORMATION

2.  SAFETY INSTRUCTIONS

3.  REGULATIONS

Содержание POWERCIAT2 LX

Страница 1: ...POWERCIAT2 LX LXC AQUACIAT 2 Instruction manual 04 2014 N 13 47 B...

Страница 2: ......

Страница 3: ...n 15 8 3 Water quality 15 8 4 Sound level 15 8 5 Frost protection 15 8 6 Location 17 8 7 Anti vibration mounts for STD models optional 18 8 8 Anti vibration mounts for HEE models optional 22 9 CONNECT...

Страница 4: ...EAN DIRECTIVES Machinery 2006 42 EC EMC 2004 108 EC Low voltage 2006 95 EC PED 97 23 EC Category 3 2500 to 3900 HEE models 2800 to 4800 STD models and category 4 4200 to 4800 HEE models 5600 and 6400...

Страница 5: ...igned to operate with clean non corrosive fluids such as pure water soft water monoethylene glycol or monopropylene glycol Fluids such as brackish water seawater and demineralised water require a spec...

Страница 6: ...rnal sensor B18 Hydraulic module indoor environment sensor A EVAPORATOR B TANK option C SINGLE PUMP D DOUBLE PUMP POWERCIAT2 LXC Based on the POWERCIAT2 LX LXC models incorporate a complete hydraulic...

Страница 7: ...cabinet E Evaporator F Expansion vessel G Pump H Buffer tank LX C 5600X STD 6400X STD 4200X HEE 4500X HEE 4800X HEE A C D G C H E B F LX C 4200X STD 4800X STD 3200X HEE 3400X HEE 3600X HEE 3900X HEE A...

Страница 8: ...tent litres 240 283 443 560 Hydraulic connection Flexible COLLAR DN 200 Flexible COLLAR DN 250 Max pressure water end bar 10 m3 h 71 241 77 241 83 241 90 241 96 241 111 241 124 241 136 383 145 383 Air...

Страница 9: ...content litres 240 283 443 560 Hydraulic connection LX Flexible COLLAR DN 200 Flexible COLLAR 250 LXC Flexible COLLAR DN200 Max pressure water end bar 10 m3 h 63 241 70 241 77 241 83 241 89 241 95 24...

Страница 10: ...ng heating element capacity W 500 820 Maximum rated current A 1 3 2 1 Pump module heating element capacity W 1500 Maximum rated current A 3 8 LXC FROST PROTECTION BUFFER TANK OPTION 1 Evaporator pipin...

Страница 11: ...acity W 2 x 1500 Maximum rated current A 2 x 3 8 DESUPERHEATER FROST PROTECTION OPTION 1 Heat exchanger heating element power W 240 2 x 120 Maximum rated current A 0 6 2 x 0 3 REMOTE CONTROL AUXILIARY...

Страница 12: ...5 15 10 8 0 6 45 48 40 Outdoor temperature C DB Evaporator water outlet C Glycol obligatory STANDARD STD version Low Noise Version STD LN Xtra Low Noise Version STD XLN A B C 15 20 10 0 10 30 8 5 15...

Страница 13: ...eration with pure water B Full load operation must be with glycol C Operation without economiser Low Noise Version HEE LN Xtra Low Noise Version HEE XLN Partial load operation for outdoor temperature...

Страница 14: ...ion minimum volume litres 2150 2351 2551 2727 2913 3312 3696 3987 4299 POWERCIAT 2 HEE 2500X 2800X 3050X 3200X 3400X 3600X 3900X 4200X 4500X 4800X installation minimum volume litres 1967 2172 2415 249...

Страница 15: ...d and positioned by a specialist handling company using the appropriate standardised tools Before handling check that the path leading to the installation location is accessible and free from obstacle...

Страница 16: ...X 5600X 9334 6203 1002 894 1631 2167 1083 2167 1083 2167 LX 6400X 9508 6269 993 896 1631 2167 1083 2167 1083 2167 LXC 2500X 6341 3962 1052 929 545 2167 2167 2174 LXC 2800X 6378 6939 3948 4358 1052 107...

Страница 17: ...tipollution standards in force if connecting to a drinking water system 8 4 Sound level Our units are designed to operate at moderate sound levels for this type of equipment However when designing the...

Страница 18: ...3 1 7 14 Propylene glycol Freezing point C 0 4 9 16 25 Minimum water outlet C 5 4 1 4 9 Important The values are given for guidance only according to the standard characteristics of the MEG These may...

Страница 19: ...So that maintenance can be carried out on the chiller If the unit is likely to be subjected to winds of above 170 km h it must be fixed to the ground via the 21 mm holes on the base frame mounts and b...

Страница 20: ...of failure to use the recommended mounts Location of mounts for sizes 2800X 3000X STD 2151 2251 50 50 700 236 700 6506 LX 2800X 3000X 700 380 700 700 700 380 380 380 380 2251 700 A 700 7598 LXC 2800X...

Страница 21: ...00X 3600X SYLOMER 700 x 50 x 25 LXC A 3200 3400 3600 100 150 110 B 150 150 150 C 150 150 150 D 200 150 200 E 200 200 250 F 273 273 300 G 350 350 323 H 400 400 350 I 400 400 400 J 400 400 400 LXC A 320...

Страница 22: ...4200 4800 200 200 650 700 650 700 600 650 442 442 350 350 250 200 250 200 200 150 150 150 J LXC A B C D E F G H I 700 384 326 700 700 700 700 700 540 700 700 700 640 520 410 300 680 640 A 700 700 700...

Страница 23: ...D E F G H I 5600 6400 259 259 1200 1150 1100 1100 1000 1100 900 950 800 800 600 550 500 450 400 400 250 250 J LXC A B C D E F G H I 5600 6400 228 228 650 650 650 650 650 650 550 650 550 600 450 400 40...

Страница 24: ...he unit the structure or the building in the event of failure to use the recommended mounts Location of mounts for sizes 2500X HEE LXC 2151 2251 50 50 700 258 700 6506 LX 2500X 700 350 700 700 700 380...

Страница 25: ...800X 3050X SYLOMER 700 x 50 x 25 LXC A 2800 3050 400 100 B 500 500 C 500 500 D 500 500 E 200 500 F 120 120 G 113 113 H 110 110 I 110 110 J 110 110 LXC A 2800 3050 650 240 220 500 700 700 750 700 700 7...

Страница 26: ...0 x 50 x 25 SYLOMER 700 x 50 x 25 2151 50 50 2151 50 50 2251 11940 LXC 3200X 3400X 3600X 3900X SYLOMER 700 x 50 x 25 700 400 506 700 700 700 700 700 400 700 700 700 550 450 350 250 650 700 164 700 700...

Страница 27: ...YLOMER 700 x 50 x 25 2151 50 50 2151 50 50 2251 14112 LXC 4200X 4500X 4800X SYLOMER 700 x 50 x 25 700 650 550 400 550 400 450 350 350 400 700 700 700 700 700 700 700 700 700 600 700 650 650 650 650 65...

Страница 28: ...the necessary systems for filling and draining the energy transfer fluid The piping must not transmit any force or vibrations to the evaporator The pump s must be slaved to the unit auxiliary operati...

Страница 29: ...Hydraulic connections configuration and precautions To ensure that the unit is commissioned and operates under the right conditions the desuperheater water loop must be as short as possible This will...

Страница 30: ...etc and vice versa For more information refer to the Master Slave management section in the Xtraconnect 2 control manual 10 CONTROL 9 5 Electrical connections All wiring must be connected in accordanc...

Страница 31: ...circuit concerned shuts down and the fault is indicated by a message and the illumination of a red LED on the console Overpressure protection Each refrigeration circuit in each unit is equipped with a...

Страница 32: ...le 3 Re enter the setpoints 4 Start the unit by pressing the On Off button The internal safety devices are activated If one of these safety devices is triggered trace the fault reset the safety device...

Страница 33: ...e must be added to each circuit in the unit Repeat these steps if the subcooling temperature is below the specified values NB an excessively low suction pressure or an excessively high condensation pr...

Страница 34: ...of the system The lubricating oil and the low temperature liquid refrigerant in particular may cause inflammation similar to burns if they come into contact with skin or eyes Store unused refrigerant...

Страница 35: ...under or around the unit and listen for any unusual noises LP compressor suction pressure HP compressor discharge pressure the water inlet and outlet temperatures in the exchangers the charge via the...

Страница 36: ...ipate future trips Perform the checks listed in the table below if you notice that a magnitude deviates from its normal value and gradually moves closer to the safety limit Faults Probable cause Solut...

Страница 37: ...in force Check whether any part of the unit can be recycled for another purpose 14 3 Fluids to be recovered for treatment R134a refrigerant Energy transfer fluid depending on the installation water gl...

Страница 38: ...ature C Air inlet temperature C Air outlet temperature C Evaporator Water inlet temperature C Water outlet temperature C Liquid inlet temperature C Evaporator outlet temperature C Date Time Nominal vo...

Страница 39: ...EN EN 37 NA13 47 B...

Страница 40: ...NA13 47 B EN 38...

Страница 41: ......

Страница 42: ...roc der sans pr avis toutes modifications techniques Non contractual document With the thought of material improvement always in mind CIAT reserves the right without notice to proceed with any technic...

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