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E N

 

 

EN - 29 

NA13.47 B

10.4 Control and safety devices

 

All of the unit's safety devices are managed by the 
electronic circuit board in the 

Xtraconnect 2

 module. If 

a safety device trips and deactivates the unit, look for the 
fault, reset if necessary and clear the fault using the RESET 
button on the console.

 

The unit will restart when the minimum time required by the 
short-cycle protection elapses.

 

To find out the setting values of the various safety devices 
and the fault clearance procedures, refer to the manual for 
the 

Xtraconnect 2

 control module.

 

Low pressure (LP) sensor

Each refrigeration circuit is equipped with an LP sensor. 
Located on the compressor intake, this sensor enables the 
user to view the LP value and allows the control module 
to provide a safety function by ensuring that the LP value 
does not fall below the fault threshold parameter. If it 
does fall below the setpoint value, the compressor for the 
refrigeration circuit concerned is powered off and an LED 
lights up on the console.
Triggering: 0.3 bar (relative).

 

High pressure (HP) sensor

Each refrigeration circuit is equipped with an HP sensor. 

 

Located on the compressor discharge, it enables the user 
to view the HP value and allows the control module to 
provide a safety function by operating the fans.

 

High pressure (HP) safety pressure switch

The HP safety pressure switch is the main safety device 
for the unit during operation. Each refrigeration circuit 
is equipped with two HP pressure switches connected 
in series. When the HP value exceeds the preset value 
of the pressure switch, power to the compressor in the 
refrigerating circuit concerned is cut off and the fault is 
indicated by an LED on the control console.
The HP pressure switches are reset manually, thus any 
fault will be cleared by resetting the pressure switch and by 
pressing the RESET button on the console.
Triggering: 20.5 bar (relative).

 

Evaporator frost protection sensor

The evaporator is protected against freezing by two probes:

 

-

A sensor on the evaporator's chilled water outlet 
monitors the temperature of the fluid to be cooled. 
If this temperature falls below the value set on 
the controller, the machine is powered off and the 
fault is indicated by an LED on the control console. 
This probe acts as a safety device and must therefore 
never be moved by the customer.

 

-

A freon sensor monitors the temperature of the refrigerant 
at the evaporator inlet. If this temperature falls below the 
set value in the regulator, power to the compressor in 
the refrigerant circuit concerned is cut off and the fault is 
indicated by an LED on the regulator console.

The LP sensor and the exchanger water outlet sensor 
ensure permanent monitoring to prevent any damage to the 
exchanger. If the values of these two sensors become too 
divergent, the circuit concerned shuts down and the fault is 
indicated by a message and the illumination of a red LED 
on the console.

 

Overpressure protection

Each refrigeration circuit in each unit is equipped with a 
device that protects it against the risk of overpressure 
resulting from fire:

 

-

Safety valves. These protect the HP and LP circuits 
against overpressure caused by an increase in the external 
Q  Q??? `! 
This valve is not considered to be a safety accessory 
 `      ^?@@     @   Q
equipment directive.

 

-

Maximum authorised pressure (PS) on the LP side: 
The LP value (indicated on the data plate) corresponds 
to the situation of the unit when powered off. This 
value is given according to the pressure/temperature 
ratio with an outdoor temperature of 65°C. 
This temperature corresponds to the least favourable 
situation to which the unit could be subjected, excluding 
  `?

 

Evaporator water circulation controller

This component has a safety function. It is mounted on 
the chilled water outlet pipe and controls the circulation 
of the water in the evaporator.
If this is not sufficient, the machine is shut down and an 
LED lights up on the console.

 

Internal compressor protection

The compressors are equipped as standard with the SE-E1 
protection module. The module has 3 control functions.
1.  Temperature control for the motor (PTC sensor in the 

winding), discharge gas and oil.

2.  Rotation direction control.
3.  Phase fault control.
If there is a fault, the circuit concerned is shut down and 
an LED lights up on the console. The reset is performed 
manually (once the winding has cooled) by interrupting 
the L/N supply voltage for at least 5 seconds.

R1

: Oil heating

R2

: Oil temperature sensor (PTC)

Wire colour: 

1

 = black, 

2

 = brown, 

3

 = blue

 

Electronic expansion valve

The main controller is installed in the end cabinet.
All the expansion valve operating parameters are preset, 
including evaporator superheating (7K). No adjustments 
can be made.
The backup battery in this cabinet has a service life of 4 
years. It allows the expansion valve to be closed in the 
event of a power failure.

IMPORTANT

: the valve must not be forced open when 

there is no refrigerant flow. When the system is powered 
off or evacuated, the start-up potential-free (dry) contact 
must remain open.

 

Discharge sensor

Each unit includes one discharge sensor per refrigerating 
circuit as standard. This sensor, which is located on the 
discharge piping, enables the user to view the discharge 
temperature value and allows the control module to provide 
a safety function.
If the discharge temperature value exceeds the maximum 
temperature threshold set in the control module, the 
refrigeration circuit operates according to certain sequences 
or shuts down the circuit concerned, with an indication on 
the console.

 

Setting the compressor capacity

The compressors are equipped with dual control. Continuous 
power control (pulsing of the magnetic valves to move the 
slide) is used to adjust the cooling power as required, 
and staged control is used to activate and deactivate the 
compressor.

Содержание POWERCIAT2 LX

Страница 1: ...POWERCIAT2 LX LXC AQUACIAT 2 Instruction manual 04 2014 N 13 47 B...

Страница 2: ......

Страница 3: ...n 15 8 3 Water quality 15 8 4 Sound level 15 8 5 Frost protection 15 8 6 Location 17 8 7 Anti vibration mounts for STD models optional 18 8 8 Anti vibration mounts for HEE models optional 22 9 CONNECT...

Страница 4: ...EAN DIRECTIVES Machinery 2006 42 EC EMC 2004 108 EC Low voltage 2006 95 EC PED 97 23 EC Category 3 2500 to 3900 HEE models 2800 to 4800 STD models and category 4 4200 to 4800 HEE models 5600 and 6400...

Страница 5: ...igned to operate with clean non corrosive fluids such as pure water soft water monoethylene glycol or monopropylene glycol Fluids such as brackish water seawater and demineralised water require a spec...

Страница 6: ...rnal sensor B18 Hydraulic module indoor environment sensor A EVAPORATOR B TANK option C SINGLE PUMP D DOUBLE PUMP POWERCIAT2 LXC Based on the POWERCIAT2 LX LXC models incorporate a complete hydraulic...

Страница 7: ...cabinet E Evaporator F Expansion vessel G Pump H Buffer tank LX C 5600X STD 6400X STD 4200X HEE 4500X HEE 4800X HEE A C D G C H E B F LX C 4200X STD 4800X STD 3200X HEE 3400X HEE 3600X HEE 3900X HEE A...

Страница 8: ...tent litres 240 283 443 560 Hydraulic connection Flexible COLLAR DN 200 Flexible COLLAR DN 250 Max pressure water end bar 10 m3 h 71 241 77 241 83 241 90 241 96 241 111 241 124 241 136 383 145 383 Air...

Страница 9: ...content litres 240 283 443 560 Hydraulic connection LX Flexible COLLAR DN 200 Flexible COLLAR 250 LXC Flexible COLLAR DN200 Max pressure water end bar 10 m3 h 63 241 70 241 77 241 83 241 89 241 95 24...

Страница 10: ...ng heating element capacity W 500 820 Maximum rated current A 1 3 2 1 Pump module heating element capacity W 1500 Maximum rated current A 3 8 LXC FROST PROTECTION BUFFER TANK OPTION 1 Evaporator pipin...

Страница 11: ...acity W 2 x 1500 Maximum rated current A 2 x 3 8 DESUPERHEATER FROST PROTECTION OPTION 1 Heat exchanger heating element power W 240 2 x 120 Maximum rated current A 0 6 2 x 0 3 REMOTE CONTROL AUXILIARY...

Страница 12: ...5 15 10 8 0 6 45 48 40 Outdoor temperature C DB Evaporator water outlet C Glycol obligatory STANDARD STD version Low Noise Version STD LN Xtra Low Noise Version STD XLN A B C 15 20 10 0 10 30 8 5 15...

Страница 13: ...eration with pure water B Full load operation must be with glycol C Operation without economiser Low Noise Version HEE LN Xtra Low Noise Version HEE XLN Partial load operation for outdoor temperature...

Страница 14: ...ion minimum volume litres 2150 2351 2551 2727 2913 3312 3696 3987 4299 POWERCIAT 2 HEE 2500X 2800X 3050X 3200X 3400X 3600X 3900X 4200X 4500X 4800X installation minimum volume litres 1967 2172 2415 249...

Страница 15: ...d and positioned by a specialist handling company using the appropriate standardised tools Before handling check that the path leading to the installation location is accessible and free from obstacle...

Страница 16: ...X 5600X 9334 6203 1002 894 1631 2167 1083 2167 1083 2167 LX 6400X 9508 6269 993 896 1631 2167 1083 2167 1083 2167 LXC 2500X 6341 3962 1052 929 545 2167 2167 2174 LXC 2800X 6378 6939 3948 4358 1052 107...

Страница 17: ...tipollution standards in force if connecting to a drinking water system 8 4 Sound level Our units are designed to operate at moderate sound levels for this type of equipment However when designing the...

Страница 18: ...3 1 7 14 Propylene glycol Freezing point C 0 4 9 16 25 Minimum water outlet C 5 4 1 4 9 Important The values are given for guidance only according to the standard characteristics of the MEG These may...

Страница 19: ...So that maintenance can be carried out on the chiller If the unit is likely to be subjected to winds of above 170 km h it must be fixed to the ground via the 21 mm holes on the base frame mounts and b...

Страница 20: ...of failure to use the recommended mounts Location of mounts for sizes 2800X 3000X STD 2151 2251 50 50 700 236 700 6506 LX 2800X 3000X 700 380 700 700 700 380 380 380 380 2251 700 A 700 7598 LXC 2800X...

Страница 21: ...00X 3600X SYLOMER 700 x 50 x 25 LXC A 3200 3400 3600 100 150 110 B 150 150 150 C 150 150 150 D 200 150 200 E 200 200 250 F 273 273 300 G 350 350 323 H 400 400 350 I 400 400 400 J 400 400 400 LXC A 320...

Страница 22: ...4200 4800 200 200 650 700 650 700 600 650 442 442 350 350 250 200 250 200 200 150 150 150 J LXC A B C D E F G H I 700 384 326 700 700 700 700 700 540 700 700 700 640 520 410 300 680 640 A 700 700 700...

Страница 23: ...D E F G H I 5600 6400 259 259 1200 1150 1100 1100 1000 1100 900 950 800 800 600 550 500 450 400 400 250 250 J LXC A B C D E F G H I 5600 6400 228 228 650 650 650 650 650 650 550 650 550 600 450 400 40...

Страница 24: ...he unit the structure or the building in the event of failure to use the recommended mounts Location of mounts for sizes 2500X HEE LXC 2151 2251 50 50 700 258 700 6506 LX 2500X 700 350 700 700 700 380...

Страница 25: ...800X 3050X SYLOMER 700 x 50 x 25 LXC A 2800 3050 400 100 B 500 500 C 500 500 D 500 500 E 200 500 F 120 120 G 113 113 H 110 110 I 110 110 J 110 110 LXC A 2800 3050 650 240 220 500 700 700 750 700 700 7...

Страница 26: ...0 x 50 x 25 SYLOMER 700 x 50 x 25 2151 50 50 2151 50 50 2251 11940 LXC 3200X 3400X 3600X 3900X SYLOMER 700 x 50 x 25 700 400 506 700 700 700 700 700 400 700 700 700 550 450 350 250 650 700 164 700 700...

Страница 27: ...YLOMER 700 x 50 x 25 2151 50 50 2151 50 50 2251 14112 LXC 4200X 4500X 4800X SYLOMER 700 x 50 x 25 700 650 550 400 550 400 450 350 350 400 700 700 700 700 700 700 700 700 700 600 700 650 650 650 650 65...

Страница 28: ...the necessary systems for filling and draining the energy transfer fluid The piping must not transmit any force or vibrations to the evaporator The pump s must be slaved to the unit auxiliary operati...

Страница 29: ...Hydraulic connections configuration and precautions To ensure that the unit is commissioned and operates under the right conditions the desuperheater water loop must be as short as possible This will...

Страница 30: ...etc and vice versa For more information refer to the Master Slave management section in the Xtraconnect 2 control manual 10 CONTROL 9 5 Electrical connections All wiring must be connected in accordanc...

Страница 31: ...circuit concerned shuts down and the fault is indicated by a message and the illumination of a red LED on the console Overpressure protection Each refrigeration circuit in each unit is equipped with a...

Страница 32: ...le 3 Re enter the setpoints 4 Start the unit by pressing the On Off button The internal safety devices are activated If one of these safety devices is triggered trace the fault reset the safety device...

Страница 33: ...e must be added to each circuit in the unit Repeat these steps if the subcooling temperature is below the specified values NB an excessively low suction pressure or an excessively high condensation pr...

Страница 34: ...of the system The lubricating oil and the low temperature liquid refrigerant in particular may cause inflammation similar to burns if they come into contact with skin or eyes Store unused refrigerant...

Страница 35: ...under or around the unit and listen for any unusual noises LP compressor suction pressure HP compressor discharge pressure the water inlet and outlet temperatures in the exchangers the charge via the...

Страница 36: ...ipate future trips Perform the checks listed in the table below if you notice that a magnitude deviates from its normal value and gradually moves closer to the safety limit Faults Probable cause Solut...

Страница 37: ...in force Check whether any part of the unit can be recycled for another purpose 14 3 Fluids to be recovered for treatment R134a refrigerant Energy transfer fluid depending on the installation water gl...

Страница 38: ...ature C Air inlet temperature C Air outlet temperature C Evaporator Water inlet temperature C Water outlet temperature C Liquid inlet temperature C Evaporator outlet temperature C Date Time Nominal vo...

Страница 39: ...EN EN 37 NA13 47 B...

Страница 40: ...NA13 47 B EN 38...

Страница 41: ......

Страница 42: ...roc der sans pr avis toutes modifications techniques Non contractual document With the thought of material improvement always in mind CIAT reserves the right without notice to proceed with any technic...

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