
(14) Tighten the T-bolt locknut (Fig. 7) and tighten
to 54 N·m (40 ft. lbs.)
(15) Connect the negative battery cable.
(16) Install the air cleaner lid and connect the
inlet air temperature sensor and makeup hose.
(17) Check the transmission fluid.
INSTALLATION - 2.4L TURBO
(1) Install generator through the axle shaft hole in
wheel well (Fig. 22).
(2) Put generator on upper t-bolt and loosen install
the nut (Fig. 15).
(3) Install the lower mounting bracket (Fig. 21) for
the generator to the block and tighten bolts to 54
N·m (40 ft. lbs.).
(4) Loose install the lower pivot bolt for the gener-
ator (Fig. 19).
(5) Install the B+ terminal nut and wire (Fig. 17)
and tighten nut to 11.3 N·m (100 in. lbs.).
(6) Plug in the field circuit to the generator.
(7) Install the axle shaft assembly (Fig. 20).
(8) Install the 2 bolts for the axle shaft bearing
support and tighten bolts to 54.2 N·m (40 ft. lbs).
(9) Install the axle shaft into the steering knuckle
(Fig. 20).
(10) Install the lower control arm to the steering
knuckle and install the bolt and tighten bolts to 94.9
N·m (70 ft. lbs.).
(11) Install the axle retaining nut and tighten nut
to 244 N·m (180 ft. lbs.).
(12) Install and tension the generator belt, refer to
the Cooling section for more information.
(13) Tighten the accessory drive belt t-bolt and
tighten nut to 54 N·m (40 ft. lbs.) (Fig. 15).
(14) Tighten the lower generator pivot bolt and
tighten bolts to 54 N·m (40 ft. lbs.).
(15) Install the pencil strut (Fig. 18).
(16) Install the generator heat shield.
(17) Install the lower heat shield bolt and tighten
bolt to 54.2 N·m (40 ft. lbs.).
(18) Install the accessory drive splash shield (Fig.
16).
(19) Install the right front wheel.
(20) Lower vehicle.
(21) Tighten nut to the upper adjustment bracket
(Fig. 15) and tighten to 25 N·m (18 ft. lbs.).
(22) Install the 2 bolts to the heat shield on the
generator (Fig. 14) and tighten bolts to 4.5 N·m (40
in. lbs.).
(23) Connect the negative battery cable.
INSTALLATION - 2.2 DIESEL
NOTE: The orientation of the generator (Fig. 25), it
will fit onto the bracket backwards. If this occurs
damage to the generator will happen.
(1) Install the 2 upper bolts and the 2 lower bolts
into the generator.
(2) Install generator as assembly (Fig. 25) MAKE
SURE OF ORIENTATION OF GENERATOR.
(3) Install the accessory drive idler pulley and
bracket to the 2 lower mounting bolts for the gener-
ator (Fig. 23).
(4) Tighten generator mounting bolts to 28 N·m
(38 ft. lbs.)
(5) Connect the wiring connectors to the back of
the generator (Fig. 24).
(6) Connect the battery cable to the generator.
(7) Install the A/C line to the compressor.
(8) Install the radiator, condenser, and inner cooler
assembly
(9) Connect the electrical connector to the radiator
fan.
(10) Install the upper radiator hose.
(11) Connect the A/C line to the condenser.
(12) Raise vehicle and support.
(13) Install the accessory drive belt, refer to the
Cooling section for more information.
(14) Install the splash shield.
(15) Install the right front tire.
(16) Install the lower radiator hose and the 2
inner cooler hoses.
Fig. 25 GENERATOR ORIENTATION
8F - 32
CHARGING
PT
GENERATOR (Continued)
Содержание PT Cruiser
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Страница 5: ...Fig 3 FASTENER IDENTIFICATION PT INTRODUCTION 3 FASTENER IDENTIFICATION Continued...
Страница 6: ...Fig 4 FASTENER STRENGTH 4 INTRODUCTION PT FASTENER IDENTIFICATION Continued...
Страница 9: ...Fig 6 METRIC CONVERSION CHART PT INTRODUCTION 7 METRIC SYSTEM Continued...
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Страница 31: ...Fig 1 Front Suspension System PT FRONT SUSPENSION 2 3 FRONT SUSPENSION Continued...
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Страница 546: ...Fig 1 WIRING DIAGRAM EXAMPLE 1 8W 01 2 8W 01 WIRING DIAGRAM INFORMATION PT WIRING DIAGRAM INFORMATION Continued...
Страница 547: ...Fig 2 WIRING DIAGRAM EXAMPLE 2 PT 8W 01 WIRING DIAGRAM INFORMATION 8W 01 3 WIRING DIAGRAM INFORMATION Continued...
Страница 548: ...Fig 3 WIRING DIAGRAM SYMBOLS 8W 01 4 8W 01 WIRING DIAGRAM INFORMATION PT WIRING DIAGRAM INFORMATION Continued...
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Страница 985: ...Fig 20 DIESEL ENGINE PT 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 29 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 987: ...Fig 22 2 0L 2 4L ENGINE PT 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 31 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1000: ...Fig 35 INSTRUMENT PANEL JUMPER 8W 91 44 8W 91 CONNECTOR GROUND SPLICE LOCATION PT CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1001: ...Fig 36 CENTER CONSOLE PT 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 45 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1002: ...Fig 37 SUNROOF 8W 91 46 8W 91 CONNECTOR GROUND SPLICE LOCATION PT CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1003: ...Fig 38 FRONT DOOR EXCEPT EXPORT PT 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 47 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1004: ...Fig 39 FRONT DOOR EXPORT 8W 91 48 8W 91 CONNECTOR GROUND SPLICE LOCATION PT CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1005: ...Fig 40 REAR DOOR PT 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 49 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1006: ...Fig 41 RIGHT FRONT BODY 8W 91 50 8W 91 CONNECTOR GROUND SPLICE LOCATION PT CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1007: ...Fig 42 RIGHT REAR BODY PT 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 51 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1008: ...Fig 43 RIGHT REAR QUARTER 8W 91 52 8W 91 CONNECTOR GROUND SPLICE LOCATION PT CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1011: ...Fig 48 BATTERY DIESEL PT 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 55 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1012: ...Fig 49 FUEL TANK 8W 91 56 8W 91 CONNECTOR GROUND SPLICE LOCATION PT CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1078: ...Fig 92 Oil Lubrication System 9 58 ENGINE 1 6L SOHC PT LUBRICATION Continued...
Страница 1287: ...Fig 7 ENGINE COMPARTMENT SIDE AND BOTTOM VIEW PT FRAMES BUMPERS 13 5 FRAME Continued...
Страница 1288: ...Fig 8 REAR FRAME SECTION SIDE AND BOTTOM VIEW 13 6 FRAMES BUMPERS PT FRAME Continued...
Страница 1289: ...Fig 9 WINDSHIELD OPENING DIMENSIONS Fig 10 FRONT AND REAR DOOR OPENING DIMENSIONS PT FRAMES BUMPERS 13 7 FRAME Continued...
Страница 1296: ......
Страница 1412: ......
Страница 1616: ...Neutral Speed Over 8 MPH 21 204 41TE AUTOMATIC TRANSAXLE PT 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1617: ...Reverse PT 41TE AUTOMATIC TRANSAXLE 21 205 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1618: ...Reverse Block Shift to Reverse W Speed Over 8 mph 21 206 41TE AUTOMATIC TRANSAXLE PT 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1619: ...First Gear PT 41TE AUTOMATIC TRANSAXLE 21 207 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1620: ...Second Gear 21 208 41TE AUTOMATIC TRANSAXLE PT 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1621: ...Second Gear EMCC PT 41TE AUTOMATIC TRANSAXLE 21 209 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1622: ...Direct Gear 21 210 41TE AUTOMATIC TRANSAXLE PT 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1623: ...Direct Gear CC On PT 41TE AUTOMATIC TRANSAXLE 21 211 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1624: ...Overdrive 21 212 41TE AUTOMATIC TRANSAXLE PT 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1625: ...Overdrive EMCC PT 41TE AUTOMATIC TRANSAXLE 21 213 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1626: ...Overdrive CC On 21 214 41TE AUTOMATIC TRANSAXLE PT 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1723: ...PT TIRES WHEELS 22 11 TIRES Continued...
Страница 1779: ...Fig 15 INSTRUMENT PANEL ASSEMBLY PT INSTRUMENT PANEL 23 51 INSTRUMENT PANEL ASSEMBLY Continued...
Страница 1826: ...Fig 3 WINDSHIELD OPENINGS Fig 4 REAR WINDOW AND LIFTGATE OPENINGS 23 98 BODY STRUCTURE PT OPENING DIMENSIONS Continued...
Страница 1828: ...Fig 5 BODY LOCATIONS 23 100 BODY STRUCTURE PT SEALER LOCATIONS Continued...
Страница 1829: ...Fig 6 LOAD BEAM STRUT TOWER COWL and DASH PANEL 1 THUMBGRADE SEALER PT BODY STRUCTURE 23 101 SEALER LOCATIONS Continued...
Страница 1830: ...Fig 7 COWL and DASH PANEL 1 SPRAYABLE NON PAINTABLE SEALER 23 102 BODY STRUCTURE PT SEALER LOCATIONS Continued...
Страница 1831: ...Fig 8 FLOOR PAN and DASH PANEL 1 SPRAYABLE NON PAINTABLE SEALER PT BODY STRUCTURE 23 103 SEALER LOCATIONS Continued...
Страница 1832: ...Fig 9 ROOF 1 THUMBGRADE SEALER 23 104 BODY STRUCTURE PT SEALER LOCATIONS Continued...
Страница 1833: ...Fig 10 INNER WHEELHOUSE 1 SPRAYABLE NON PAINTABLE SEALER PT BODY STRUCTURE 23 105 SEALER LOCATIONS Continued...
Страница 1834: ...Fig 11 COWL PLENUM 1 PUMPABLE SEALER 23 106 BODY STRUCTURE PT SEALER LOCATIONS Continued...
Страница 1836: ...Fig 13 COWL PLENUM and DASH PANEL 1 EXPANDABLE SEALER 23 108 BODY STRUCTURE PT SEALER LOCATIONS Continued...
Страница 1837: ...Fig 14 COWL SIDE 1 PUMPABLE SEALER PT BODY STRUCTURE 23 109 SEALER LOCATIONS Continued...
Страница 1838: ...Fig 15 BODY SIDE APERTURE 1 SEALER TAPE 2 THUMBGRADE SEALER 3 PUMPABLE SEALER 23 110 BODY STRUCTURE PT SEALER LOCATIONS Continued...
Страница 1840: ...Fig 17 REAR FLOOR PAN 1 PUMPABLE SEALER 23 112 BODY STRUCTURE PT SEALER LOCATIONS Continued...
Страница 1841: ...Fig 18 CARGO AREA 1 SEALER TAPE 2 THUMBGRADE SEALER PT BODY STRUCTURE 23 113 SEALER LOCATIONS Continued...
Страница 1844: ...Fig 20 DASH PANEL AND FLOOR PAN 1 STRUCTURAL ADHESIVE TAPE 23 116 BODY STRUCTURE PT STRUCTURAL ADHESIVE LOCATIONS Continued...
Страница 1845: ...Fig 21 REAR FLOOR PAN 1 STRUCTURAL ADHESIVE TAPE PT BODY STRUCTURE 23 117 STRUCTURAL ADHESIVE LOCATIONS Continued...
Страница 1852: ...Fig 26 FRONT SIDE RAIL REAR TO DASH AND COWL SIDE PANELS 1 WELDING OF TWO PARTS 23 124 BODY STRUCTURE PT WELD LOCATIONS Continued...
Страница 1854: ...Fig 28 STRUT TOWER TO DASH PANEL 1 WELDING OF TWO PARTS 23 126 BODY STRUCTURE PT WELD LOCATIONS Continued...
Страница 1856: ...Fig 30 COWL TOP TO COWL PLENUM 1 WELDING OF TWO PARTS 23 128 BODY STRUCTURE PT WELD LOCATIONS Continued...
Страница 1857: ...Fig 31 COWL PLENUM TO DASH PANEL 1 WELDING OF TWO PARTS PT BODY STRUCTURE 23 129 WELD LOCATIONS Continued...
Страница 1858: ...Fig 32 COWL PLENUM TO COWL SIDE PANEL 1 WELDING OF TWO PARTS 23 130 BODY STRUCTURE PT WELD LOCATIONS Continued...
Страница 1859: ...Fig 33 OUTER LOAD BEAM TO COWL SIDE PANEL 1 WELDING OF TWO PARTS PT BODY STRUCTURE 23 131 WELD LOCATIONS Continued...
Страница 1861: ...Fig 35 WINDSHIELD WIPER REINFORCEMENT GUSSET 1 WELDING OF TWO PARTS PT BODY STRUCTURE 23 133 WELD LOCATIONS Continued...
Страница 1862: ...Fig 36 INSTRUMENT PANEL REINFORCEMENT TO COWL SIDE PANEL 1 WELDING OF TWO PARTS 23 134 BODY STRUCTURE PT WELD LOCATIONS Continued...
Страница 1863: ...Fig 37 COWL PLENUM WATER DEFLECTOR TO COWL PLENUM PANEL 1 WELDING OF TWO PARTS PT BODY STRUCTURE 23 135 WELD LOCATIONS Continued...
Страница 1865: ...Fig 39 BRAKE PEDAL SUPPORT BRACKET TO COWL PLENUM 1 WELDING OF TWO PARTS PT BODY STRUCTURE 23 137 WELD LOCATIONS Continued...
Страница 1866: ...Fig 40 FRONT FLOOR PAN TO DASH PANEL AND COWL SIDE PANEL 1 WELDING OF TWO PARTS 23 138 BODY STRUCTURE PT WELD LOCATIONS Continued...
Страница 1871: ...Fig 45 FRONT HINGE PILLAR TO BODY SIDE APERTURE PANEL 1 WELDING OF TWO PARTS PT BODY STRUCTURE 23 143 WELD LOCATIONS Continued...
Страница 1875: ...Fig 49 INNER QUARTER PANEL TO BODY SIDE APERTURE PANEL 1 WELDING OF TWO PARTS PT BODY STRUCTURE 23 147 WELD LOCATIONS Continued...
Страница 1878: ...Fig 52 OUTER LOAD BEAM TO FRONT HINGE PILLAR 1 WELDING OF TWO PARTS 23 150 BODY STRUCTURE PT WELD LOCATIONS Continued...
Страница 1880: ...Fig 54 INNER QUARTER PANEL TO LIFTGATE SIDE DRAIN TROUGH 1 WELDING OF TWO PARTS 23 152 BODY STRUCTURE PT WELD LOCATIONS Continued...
Страница 1883: ...Fig 57 INNER B PILLAR TO INNER ROOF SIDE REINFORCEMENT 1 WELDING OF TWO PARTS PT BODY STRUCTURE 23 155 WELD LOCATIONS Continued...
Страница 1885: ...Fig 59 UPPER INNER C PILLAR TO INNER QUARTER PANEL 1 WELDING OF TWO PARTS PT BODY STRUCTURE 23 157 WELD LOCATIONS Continued...
Страница 1895: ...Fig 69 D S I BEAM TO FRONT FLOOR PAN AND INNER SIDE SILL 1 WELDING OF TWO PARTS PT BODY STRUCTURE 23 167 WELD LOCATIONS Continued...
Страница 1896: ...Fig 70 D S I BEAM TO FRONT FLOOR PAN AND INNER SIDE SILL 1 WELDING OF TWO PARTS 23 168 BODY STRUCTURE PT WELD LOCATIONS Continued...
Страница 1935: ...Fig 29 Blower Motor Electrical Diagnosis PT HEATING AIR COND LHD 24 29 BLOWER MOTOR Continued...
Страница 1990: ...Fig 28 BLOWER MOTOR ELECTRICAL DIAGNOSIS 24 84 HEATING AIR COND RHD PT BLOWER MOTOR Continued...
Страница 2044: ......
Страница 2078: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...