
(2) Insufficient running time after rebuilding cylin-
der head. Low speed running up to 1 hour may be
required.
(3) During this time, turn engine off and let set for
a few minutes before restarting. Repeat this several
times after engine has reached normal operating
temperature.
(4) Low oil pressure.
(5) The oil restrictor (integral to the head gasket)
in the vertical oil passage to the cylinder head is
plugged with debris.
(6) Air ingested into oil due to broken or cracked
oil pump pick up.
(7) Worn valve guides.
(8) Rocker
arm
ears
contacting
valve
spring
retainer.
(9) Rocker arm loose, adjuster stuck or at maxi-
mum extension and still leaves lash in the system.
(10) Faulty lash adjuster.
•
Check
lash
adjusters
for
sponginess
while
installed in cylinder head. Depress part of rocker
arm over adjuster. Normal adjusters should feel very
firm. Spongy adjusters can be bottomed out easily.
•
Remove
suspected
rocker
arm/lash
adjuster
assembly, and replace as necessary.
DIAGNOSIS AND TESTING - ENGINE OIL LEAK
INSPECTION
Begin with a thorough visual inspection of the
engine, particularly at the area of the suspected leak.
If an oil leak source is not readily identifiable, the
following steps should be followed:
(1) Do not clean or degrease the engine at this
time because some solvents may cause rubber to
swell, temporarily stopping the leak.
(2) Add an oil soluble dye (use as recommended by
manufacturer). Start the engine and let idle for
approximately 15 minutes. Check the oil dipstick to
make sure the dye is thoroughly mixed as indicated
with a bright yellow color under a black light.
(3) Using a black light, inspect the entire engine
for fluorescent dye, particularly at the suspected area
of oil leak. If the oil leak is found and identified,
repair as necessary.
(4) If dye is not observed, drive the vehicle at var-
ious speeds for approximately 24 km (15 miles), and
repeat inspection.
(5) If the oil leak source is not positively
identified at this time, proceed with the air leak
detection test method as follows:
•
Disconnect the fresh air hose (make-up air) at
the cylinder head cover and plug or cap the nipple on
the cover.
•
Remove the PCV valve hose from the cylinder
head cover. Cap or plug the PCV valve nipple on the
cover.
•
Attach an air hose with pressure gauge and reg-
ulator to the dipstick tube.
CAUTION: Do not subject the engine assembly to
more than 20.6 kpa (3 PSI) of test pressure.
•
Gradually apply air pressure from 1 psi to 2.5
psi maximum while applying soapy water at the sus-
pected source. Adjust the regulator to the suitable
test pressure that provides the best bubbles which
will pinpoint the leak source. If the oil leak is
detected and identified, repair per service manual
procedures.
•
If the leakage occurs at the crankshaft rear oil
seal area, refer to the section, Inspection for Rear
Seal Area Leak.
(6) If no leaks are detected, turn off the air supply.
Remove the air hose, all plugs, and caps. Install the
PCV valve and fresh air hose (make-up air). Proceed
to next step.
(7) Clean the oil off the suspect oil leak area using
a suitable solvent. Drive the vehicle at various
speeds approximately 24 km (15 miles). Inspect the
engine for signs of an oil leak by using a black light.
NOTE: If oil leakage is observed at the dipstick tube
to block location; remove the tube, clean and reseal
using Mopar
T
Stud & Bearing Mount (press fit tube
applications only), and for O-ring style tubes,
remove tube and replace the O-ring seal.
INSPECTION FOR REAR SEAL AREA LEAKS
Since it is sometimes difficult to determine the
source of an oil leak in the rear seal area of the
engine, a more involved inspection is necessary. The
following steps should be followed to help pinpoint
the source of the leak.
If the leakage occurs at the crankshaft rear oil seal
area:
(1) Disconnect the battery.
(2) Raise the vehicle.
(3) Remove torque converter or clutch housing
cover and inspect rear of block for evidence of oil.
Use a black light to check for the oil leak. If a leak is
present in this area, remove transmission for further
inspection.
(a) Circular spray pattern generally indicates
seal leakage or crankshaft damage.
(b) Where leakage tends to run straight down,
possible causes are a porous block, oil gallery cup
plug, bedplate to cylinder block mating surfaces
and seal bore. See proper repair procedures for
these items.
(4) If no leaks are detected, pressurize the crank-
case as previously described.
9 - 10
ENGINE 1.6L SOHC
PT
ENGINE 1.6L SOHC (Continued)
Содержание PT Cruiser
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Страница 5: ...Fig 3 FASTENER IDENTIFICATION PT INTRODUCTION 3 FASTENER IDENTIFICATION Continued...
Страница 6: ...Fig 4 FASTENER STRENGTH 4 INTRODUCTION PT FASTENER IDENTIFICATION Continued...
Страница 9: ...Fig 6 METRIC CONVERSION CHART PT INTRODUCTION 7 METRIC SYSTEM Continued...
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Страница 31: ...Fig 1 Front Suspension System PT FRONT SUSPENSION 2 3 FRONT SUSPENSION Continued...
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Страница 546: ...Fig 1 WIRING DIAGRAM EXAMPLE 1 8W 01 2 8W 01 WIRING DIAGRAM INFORMATION PT WIRING DIAGRAM INFORMATION Continued...
Страница 547: ...Fig 2 WIRING DIAGRAM EXAMPLE 2 PT 8W 01 WIRING DIAGRAM INFORMATION 8W 01 3 WIRING DIAGRAM INFORMATION Continued...
Страница 548: ...Fig 3 WIRING DIAGRAM SYMBOLS 8W 01 4 8W 01 WIRING DIAGRAM INFORMATION PT WIRING DIAGRAM INFORMATION Continued...
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Страница 985: ...Fig 20 DIESEL ENGINE PT 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 29 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 987: ...Fig 22 2 0L 2 4L ENGINE PT 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 31 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1000: ...Fig 35 INSTRUMENT PANEL JUMPER 8W 91 44 8W 91 CONNECTOR GROUND SPLICE LOCATION PT CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1001: ...Fig 36 CENTER CONSOLE PT 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 45 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1002: ...Fig 37 SUNROOF 8W 91 46 8W 91 CONNECTOR GROUND SPLICE LOCATION PT CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1003: ...Fig 38 FRONT DOOR EXCEPT EXPORT PT 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 47 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1004: ...Fig 39 FRONT DOOR EXPORT 8W 91 48 8W 91 CONNECTOR GROUND SPLICE LOCATION PT CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1005: ...Fig 40 REAR DOOR PT 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 49 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1006: ...Fig 41 RIGHT FRONT BODY 8W 91 50 8W 91 CONNECTOR GROUND SPLICE LOCATION PT CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1007: ...Fig 42 RIGHT REAR BODY PT 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 51 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1008: ...Fig 43 RIGHT REAR QUARTER 8W 91 52 8W 91 CONNECTOR GROUND SPLICE LOCATION PT CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1011: ...Fig 48 BATTERY DIESEL PT 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 55 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1012: ...Fig 49 FUEL TANK 8W 91 56 8W 91 CONNECTOR GROUND SPLICE LOCATION PT CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1078: ...Fig 92 Oil Lubrication System 9 58 ENGINE 1 6L SOHC PT LUBRICATION Continued...
Страница 1287: ...Fig 7 ENGINE COMPARTMENT SIDE AND BOTTOM VIEW PT FRAMES BUMPERS 13 5 FRAME Continued...
Страница 1288: ...Fig 8 REAR FRAME SECTION SIDE AND BOTTOM VIEW 13 6 FRAMES BUMPERS PT FRAME Continued...
Страница 1289: ...Fig 9 WINDSHIELD OPENING DIMENSIONS Fig 10 FRONT AND REAR DOOR OPENING DIMENSIONS PT FRAMES BUMPERS 13 7 FRAME Continued...
Страница 1296: ......
Страница 1412: ......
Страница 1616: ...Neutral Speed Over 8 MPH 21 204 41TE AUTOMATIC TRANSAXLE PT 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1617: ...Reverse PT 41TE AUTOMATIC TRANSAXLE 21 205 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1618: ...Reverse Block Shift to Reverse W Speed Over 8 mph 21 206 41TE AUTOMATIC TRANSAXLE PT 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1619: ...First Gear PT 41TE AUTOMATIC TRANSAXLE 21 207 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1620: ...Second Gear 21 208 41TE AUTOMATIC TRANSAXLE PT 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1621: ...Second Gear EMCC PT 41TE AUTOMATIC TRANSAXLE 21 209 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1622: ...Direct Gear 21 210 41TE AUTOMATIC TRANSAXLE PT 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1623: ...Direct Gear CC On PT 41TE AUTOMATIC TRANSAXLE 21 211 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1624: ...Overdrive 21 212 41TE AUTOMATIC TRANSAXLE PT 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1625: ...Overdrive EMCC PT 41TE AUTOMATIC TRANSAXLE 21 213 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1626: ...Overdrive CC On 21 214 41TE AUTOMATIC TRANSAXLE PT 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1723: ...PT TIRES WHEELS 22 11 TIRES Continued...
Страница 1779: ...Fig 15 INSTRUMENT PANEL ASSEMBLY PT INSTRUMENT PANEL 23 51 INSTRUMENT PANEL ASSEMBLY Continued...
Страница 1826: ...Fig 3 WINDSHIELD OPENINGS Fig 4 REAR WINDOW AND LIFTGATE OPENINGS 23 98 BODY STRUCTURE PT OPENING DIMENSIONS Continued...
Страница 1828: ...Fig 5 BODY LOCATIONS 23 100 BODY STRUCTURE PT SEALER LOCATIONS Continued...
Страница 1829: ...Fig 6 LOAD BEAM STRUT TOWER COWL and DASH PANEL 1 THUMBGRADE SEALER PT BODY STRUCTURE 23 101 SEALER LOCATIONS Continued...
Страница 1830: ...Fig 7 COWL and DASH PANEL 1 SPRAYABLE NON PAINTABLE SEALER 23 102 BODY STRUCTURE PT SEALER LOCATIONS Continued...
Страница 1831: ...Fig 8 FLOOR PAN and DASH PANEL 1 SPRAYABLE NON PAINTABLE SEALER PT BODY STRUCTURE 23 103 SEALER LOCATIONS Continued...
Страница 1832: ...Fig 9 ROOF 1 THUMBGRADE SEALER 23 104 BODY STRUCTURE PT SEALER LOCATIONS Continued...
Страница 1833: ...Fig 10 INNER WHEELHOUSE 1 SPRAYABLE NON PAINTABLE SEALER PT BODY STRUCTURE 23 105 SEALER LOCATIONS Continued...
Страница 1834: ...Fig 11 COWL PLENUM 1 PUMPABLE SEALER 23 106 BODY STRUCTURE PT SEALER LOCATIONS Continued...
Страница 1836: ...Fig 13 COWL PLENUM and DASH PANEL 1 EXPANDABLE SEALER 23 108 BODY STRUCTURE PT SEALER LOCATIONS Continued...
Страница 1837: ...Fig 14 COWL SIDE 1 PUMPABLE SEALER PT BODY STRUCTURE 23 109 SEALER LOCATIONS Continued...
Страница 1838: ...Fig 15 BODY SIDE APERTURE 1 SEALER TAPE 2 THUMBGRADE SEALER 3 PUMPABLE SEALER 23 110 BODY STRUCTURE PT SEALER LOCATIONS Continued...
Страница 1840: ...Fig 17 REAR FLOOR PAN 1 PUMPABLE SEALER 23 112 BODY STRUCTURE PT SEALER LOCATIONS Continued...
Страница 1841: ...Fig 18 CARGO AREA 1 SEALER TAPE 2 THUMBGRADE SEALER PT BODY STRUCTURE 23 113 SEALER LOCATIONS Continued...
Страница 1844: ...Fig 20 DASH PANEL AND FLOOR PAN 1 STRUCTURAL ADHESIVE TAPE 23 116 BODY STRUCTURE PT STRUCTURAL ADHESIVE LOCATIONS Continued...
Страница 1845: ...Fig 21 REAR FLOOR PAN 1 STRUCTURAL ADHESIVE TAPE PT BODY STRUCTURE 23 117 STRUCTURAL ADHESIVE LOCATIONS Continued...
Страница 1852: ...Fig 26 FRONT SIDE RAIL REAR TO DASH AND COWL SIDE PANELS 1 WELDING OF TWO PARTS 23 124 BODY STRUCTURE PT WELD LOCATIONS Continued...
Страница 1854: ...Fig 28 STRUT TOWER TO DASH PANEL 1 WELDING OF TWO PARTS 23 126 BODY STRUCTURE PT WELD LOCATIONS Continued...
Страница 1856: ...Fig 30 COWL TOP TO COWL PLENUM 1 WELDING OF TWO PARTS 23 128 BODY STRUCTURE PT WELD LOCATIONS Continued...
Страница 1857: ...Fig 31 COWL PLENUM TO DASH PANEL 1 WELDING OF TWO PARTS PT BODY STRUCTURE 23 129 WELD LOCATIONS Continued...
Страница 1858: ...Fig 32 COWL PLENUM TO COWL SIDE PANEL 1 WELDING OF TWO PARTS 23 130 BODY STRUCTURE PT WELD LOCATIONS Continued...
Страница 1859: ...Fig 33 OUTER LOAD BEAM TO COWL SIDE PANEL 1 WELDING OF TWO PARTS PT BODY STRUCTURE 23 131 WELD LOCATIONS Continued...
Страница 1861: ...Fig 35 WINDSHIELD WIPER REINFORCEMENT GUSSET 1 WELDING OF TWO PARTS PT BODY STRUCTURE 23 133 WELD LOCATIONS Continued...
Страница 1862: ...Fig 36 INSTRUMENT PANEL REINFORCEMENT TO COWL SIDE PANEL 1 WELDING OF TWO PARTS 23 134 BODY STRUCTURE PT WELD LOCATIONS Continued...
Страница 1863: ...Fig 37 COWL PLENUM WATER DEFLECTOR TO COWL PLENUM PANEL 1 WELDING OF TWO PARTS PT BODY STRUCTURE 23 135 WELD LOCATIONS Continued...
Страница 1865: ...Fig 39 BRAKE PEDAL SUPPORT BRACKET TO COWL PLENUM 1 WELDING OF TWO PARTS PT BODY STRUCTURE 23 137 WELD LOCATIONS Continued...
Страница 1866: ...Fig 40 FRONT FLOOR PAN TO DASH PANEL AND COWL SIDE PANEL 1 WELDING OF TWO PARTS 23 138 BODY STRUCTURE PT WELD LOCATIONS Continued...
Страница 1871: ...Fig 45 FRONT HINGE PILLAR TO BODY SIDE APERTURE PANEL 1 WELDING OF TWO PARTS PT BODY STRUCTURE 23 143 WELD LOCATIONS Continued...
Страница 1875: ...Fig 49 INNER QUARTER PANEL TO BODY SIDE APERTURE PANEL 1 WELDING OF TWO PARTS PT BODY STRUCTURE 23 147 WELD LOCATIONS Continued...
Страница 1878: ...Fig 52 OUTER LOAD BEAM TO FRONT HINGE PILLAR 1 WELDING OF TWO PARTS 23 150 BODY STRUCTURE PT WELD LOCATIONS Continued...
Страница 1880: ...Fig 54 INNER QUARTER PANEL TO LIFTGATE SIDE DRAIN TROUGH 1 WELDING OF TWO PARTS 23 152 BODY STRUCTURE PT WELD LOCATIONS Continued...
Страница 1883: ...Fig 57 INNER B PILLAR TO INNER ROOF SIDE REINFORCEMENT 1 WELDING OF TWO PARTS PT BODY STRUCTURE 23 155 WELD LOCATIONS Continued...
Страница 1885: ...Fig 59 UPPER INNER C PILLAR TO INNER QUARTER PANEL 1 WELDING OF TWO PARTS PT BODY STRUCTURE 23 157 WELD LOCATIONS Continued...
Страница 1895: ...Fig 69 D S I BEAM TO FRONT FLOOR PAN AND INNER SIDE SILL 1 WELDING OF TWO PARTS PT BODY STRUCTURE 23 167 WELD LOCATIONS Continued...
Страница 1896: ...Fig 70 D S I BEAM TO FRONT FLOOR PAN AND INNER SIDE SILL 1 WELDING OF TWO PARTS 23 168 BODY STRUCTURE PT WELD LOCATIONS Continued...
Страница 1935: ...Fig 29 Blower Motor Electrical Diagnosis PT HEATING AIR COND LHD 24 29 BLOWER MOTOR Continued...
Страница 1990: ...Fig 28 BLOWER MOTOR ELECTRICAL DIAGNOSIS 24 84 HEATING AIR COND RHD PT BLOWER MOTOR Continued...
Страница 2044: ......
Страница 2078: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...