
See the Open-Circuit Voltage Table. This voltage
reading will indicate the battery state-of-charge, but
will not reveal its cranking capacity. If a battery has
an open-circuit voltage reading of 12.4 volts or
greater, it may be load tested to reveal its cranking
capacity.
OPEN CIRCUIT VOLTAGE TABLE
Open Circuit Voltage
Charge Percentage
11.7 volts or less
0%
12.0 volts
25%
12.2 volts
50%
12.4 volts
75%
12.6 volts or more
100%
STANDARD PROCEDURE - IGNITION-OFF
DRAW TEST
The term Ignition-Off Draw (IOD) identifies a nor-
mal condition where power is being drained from the
battery with the ignition switch in the Off position. A
normal vehicle electrical system will draw from five
to thirty-five milliamperes (0.005 to 0.035 ampere)
with the ignition switch in the Off position, and all
non-ignition controlled circuits in proper working
order. Up to thirty-five milliamperes are needed to
enable the memory functions for the Powertrain Con-
trol Module (PCM), digital clock, electronically tuned
radio, and other modules which may vary with the
vehicle equipment.
A vehicle that has not been operated for approxi-
mately twenty days, may discharge the battery to an
inadequate level. When a vehicle will not be used for
twenty days or more (stored), remove the IOD fuse
from the Power Distribution Center (PDC). This will
reduce battery discharging.
Excessive IOD can be caused by:
•
Electrical items left on.
•
Faulty or improperly adjusted switches.
•
Faulty or shorted electronic modules and compo-
nents.
•
An internally shorted generator.
•
Intermittent shorts in the wiring.
If the IOD is over thirty-five milliamperes, the
problem must be found and corrected before replac-
ing a battery. In most cases, the battery can be
charged and returned to service after the excessive
IOD condition has been corrected.
(1) Verify that all electrical accessories are off.
Turn off all lamps, remove the ignition key, and close
all doors. If the vehicle is equipped with an illumi-
nated entry system or an electronically tuned radio,
allow the electronic timer function of these systems
to automatically shut off (time out). This may take
up to three minutes.
(2) Determine that the underhood lamp is operat-
ing properly, then disconnect the lamp wire harness
connector or remove the lamp bulb.
(3) Disconnect the battery negative cable.
(4) Set an electronic digital multi-meter to its
highest amperage scale. Connect the multi-meter
between the disconnected battery negative cable ter-
minal clamp and the battery negative terminal post.
Make sure that the doors remain closed so that the
illuminated entry system is not activated. The multi-
meter amperage reading may remain high for up to
three minutes, or may not give any reading at all
while set in the highest amperage scale, depending
upon the electrical equipment in the vehicle. The
multi-meter leads must be securely clamped to the
battery negative cable terminal clamp and the bat-
tery negative terminal post. If continuity between the
battery negative terminal post and the negative cable
terminal clamp is lost during any part of the IOD
test, the electronic timer function will be activated
and all of the tests will have to be repeated.
(5) After about three minutes, the high-amperage
IOD reading on the multi-meter should become very
low or nonexistent, depending upon the electrical
equipment in the vehicle. If the amperage reading
remains high, remove and replace each fuse or circuit
breaker in the Power Distribution Center (PDC) and
then in the Junction Block (JB), one at a time until
the amperage reading becomes very low, or nonexist-
ent. Refer to the appropriate wiring information in
this service manual for complete PDC and JB fuse,
circuit breaker, and circuit identification. This will
isolate each circuit and identify the circuit that is the
source of the high-amperage IOD. If the amperage
reading remains high after removing and replacing
each fuse and circuit breaker, disconnect the wire
harness from the generator. If the amperage reading
now becomes very low or nonexistent, refer to Charg-
ing System for the proper charging system diagnosis
and testing procedures. After the high-amperage IOD
has been corrected, switch the multi-meter to pro-
gressively lower amperage scales and, if necessary,
repeat the fuse and circuit breaker remove-and-re-
place process to identify and correct all sources of
excessive IOD. It is now safe to select the lowest mil-
liampere scale of the multi-meter to check the low-
amperage IOD.
CAUTION: Do not open any doors, or turn on any
electrical accessories with the lowest milliampere
scale selected, or the multi-meter may be damaged.
(6) Observe the multi-meter reading. The low-am-
perage IOD should not exceed thirty-five milliam-
peres (0.035 ampere). If the current draw exceeds
thirty-five milliamperes, isolate each circuit using the
fuse and circuit breaker remove-and-replace process
PT
BATTERY SYSTEM
8F - 13
BATTERY (Continued)
Содержание PT Cruiser
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Страница 5: ...Fig 3 FASTENER IDENTIFICATION PT INTRODUCTION 3 FASTENER IDENTIFICATION Continued...
Страница 6: ...Fig 4 FASTENER STRENGTH 4 INTRODUCTION PT FASTENER IDENTIFICATION Continued...
Страница 9: ...Fig 6 METRIC CONVERSION CHART PT INTRODUCTION 7 METRIC SYSTEM Continued...
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Страница 547: ...Fig 2 WIRING DIAGRAM EXAMPLE 2 PT 8W 01 WIRING DIAGRAM INFORMATION 8W 01 3 WIRING DIAGRAM INFORMATION Continued...
Страница 548: ...Fig 3 WIRING DIAGRAM SYMBOLS 8W 01 4 8W 01 WIRING DIAGRAM INFORMATION PT WIRING DIAGRAM INFORMATION Continued...
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Страница 985: ...Fig 20 DIESEL ENGINE PT 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 29 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 987: ...Fig 22 2 0L 2 4L ENGINE PT 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 31 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1000: ...Fig 35 INSTRUMENT PANEL JUMPER 8W 91 44 8W 91 CONNECTOR GROUND SPLICE LOCATION PT CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1001: ...Fig 36 CENTER CONSOLE PT 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 45 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1002: ...Fig 37 SUNROOF 8W 91 46 8W 91 CONNECTOR GROUND SPLICE LOCATION PT CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1003: ...Fig 38 FRONT DOOR EXCEPT EXPORT PT 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 47 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1004: ...Fig 39 FRONT DOOR EXPORT 8W 91 48 8W 91 CONNECTOR GROUND SPLICE LOCATION PT CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1005: ...Fig 40 REAR DOOR PT 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 49 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1006: ...Fig 41 RIGHT FRONT BODY 8W 91 50 8W 91 CONNECTOR GROUND SPLICE LOCATION PT CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1007: ...Fig 42 RIGHT REAR BODY PT 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 51 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1008: ...Fig 43 RIGHT REAR QUARTER 8W 91 52 8W 91 CONNECTOR GROUND SPLICE LOCATION PT CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1011: ...Fig 48 BATTERY DIESEL PT 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 55 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1012: ...Fig 49 FUEL TANK 8W 91 56 8W 91 CONNECTOR GROUND SPLICE LOCATION PT CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 1078: ...Fig 92 Oil Lubrication System 9 58 ENGINE 1 6L SOHC PT LUBRICATION Continued...
Страница 1287: ...Fig 7 ENGINE COMPARTMENT SIDE AND BOTTOM VIEW PT FRAMES BUMPERS 13 5 FRAME Continued...
Страница 1288: ...Fig 8 REAR FRAME SECTION SIDE AND BOTTOM VIEW 13 6 FRAMES BUMPERS PT FRAME Continued...
Страница 1289: ...Fig 9 WINDSHIELD OPENING DIMENSIONS Fig 10 FRONT AND REAR DOOR OPENING DIMENSIONS PT FRAMES BUMPERS 13 7 FRAME Continued...
Страница 1296: ......
Страница 1412: ......
Страница 1616: ...Neutral Speed Over 8 MPH 21 204 41TE AUTOMATIC TRANSAXLE PT 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1617: ...Reverse PT 41TE AUTOMATIC TRANSAXLE 21 205 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1618: ...Reverse Block Shift to Reverse W Speed Over 8 mph 21 206 41TE AUTOMATIC TRANSAXLE PT 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1619: ...First Gear PT 41TE AUTOMATIC TRANSAXLE 21 207 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1620: ...Second Gear 21 208 41TE AUTOMATIC TRANSAXLE PT 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1621: ...Second Gear EMCC PT 41TE AUTOMATIC TRANSAXLE 21 209 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1622: ...Direct Gear 21 210 41TE AUTOMATIC TRANSAXLE PT 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1623: ...Direct Gear CC On PT 41TE AUTOMATIC TRANSAXLE 21 211 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1624: ...Overdrive 21 212 41TE AUTOMATIC TRANSAXLE PT 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1625: ...Overdrive EMCC PT 41TE AUTOMATIC TRANSAXLE 21 213 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1626: ...Overdrive CC On 21 214 41TE AUTOMATIC TRANSAXLE PT 41TE AUTOMATIC TRANSAXLE Continued...
Страница 1723: ...PT TIRES WHEELS 22 11 TIRES Continued...
Страница 1779: ...Fig 15 INSTRUMENT PANEL ASSEMBLY PT INSTRUMENT PANEL 23 51 INSTRUMENT PANEL ASSEMBLY Continued...
Страница 1826: ...Fig 3 WINDSHIELD OPENINGS Fig 4 REAR WINDOW AND LIFTGATE OPENINGS 23 98 BODY STRUCTURE PT OPENING DIMENSIONS Continued...
Страница 1828: ...Fig 5 BODY LOCATIONS 23 100 BODY STRUCTURE PT SEALER LOCATIONS Continued...
Страница 1829: ...Fig 6 LOAD BEAM STRUT TOWER COWL and DASH PANEL 1 THUMBGRADE SEALER PT BODY STRUCTURE 23 101 SEALER LOCATIONS Continued...
Страница 1830: ...Fig 7 COWL and DASH PANEL 1 SPRAYABLE NON PAINTABLE SEALER 23 102 BODY STRUCTURE PT SEALER LOCATIONS Continued...
Страница 1831: ...Fig 8 FLOOR PAN and DASH PANEL 1 SPRAYABLE NON PAINTABLE SEALER PT BODY STRUCTURE 23 103 SEALER LOCATIONS Continued...
Страница 1832: ...Fig 9 ROOF 1 THUMBGRADE SEALER 23 104 BODY STRUCTURE PT SEALER LOCATIONS Continued...
Страница 1833: ...Fig 10 INNER WHEELHOUSE 1 SPRAYABLE NON PAINTABLE SEALER PT BODY STRUCTURE 23 105 SEALER LOCATIONS Continued...
Страница 1834: ...Fig 11 COWL PLENUM 1 PUMPABLE SEALER 23 106 BODY STRUCTURE PT SEALER LOCATIONS Continued...
Страница 1836: ...Fig 13 COWL PLENUM and DASH PANEL 1 EXPANDABLE SEALER 23 108 BODY STRUCTURE PT SEALER LOCATIONS Continued...
Страница 1837: ...Fig 14 COWL SIDE 1 PUMPABLE SEALER PT BODY STRUCTURE 23 109 SEALER LOCATIONS Continued...
Страница 1838: ...Fig 15 BODY SIDE APERTURE 1 SEALER TAPE 2 THUMBGRADE SEALER 3 PUMPABLE SEALER 23 110 BODY STRUCTURE PT SEALER LOCATIONS Continued...
Страница 1840: ...Fig 17 REAR FLOOR PAN 1 PUMPABLE SEALER 23 112 BODY STRUCTURE PT SEALER LOCATIONS Continued...
Страница 1841: ...Fig 18 CARGO AREA 1 SEALER TAPE 2 THUMBGRADE SEALER PT BODY STRUCTURE 23 113 SEALER LOCATIONS Continued...
Страница 1844: ...Fig 20 DASH PANEL AND FLOOR PAN 1 STRUCTURAL ADHESIVE TAPE 23 116 BODY STRUCTURE PT STRUCTURAL ADHESIVE LOCATIONS Continued...
Страница 1845: ...Fig 21 REAR FLOOR PAN 1 STRUCTURAL ADHESIVE TAPE PT BODY STRUCTURE 23 117 STRUCTURAL ADHESIVE LOCATIONS Continued...
Страница 1852: ...Fig 26 FRONT SIDE RAIL REAR TO DASH AND COWL SIDE PANELS 1 WELDING OF TWO PARTS 23 124 BODY STRUCTURE PT WELD LOCATIONS Continued...
Страница 1854: ...Fig 28 STRUT TOWER TO DASH PANEL 1 WELDING OF TWO PARTS 23 126 BODY STRUCTURE PT WELD LOCATIONS Continued...
Страница 1856: ...Fig 30 COWL TOP TO COWL PLENUM 1 WELDING OF TWO PARTS 23 128 BODY STRUCTURE PT WELD LOCATIONS Continued...
Страница 1857: ...Fig 31 COWL PLENUM TO DASH PANEL 1 WELDING OF TWO PARTS PT BODY STRUCTURE 23 129 WELD LOCATIONS Continued...
Страница 1858: ...Fig 32 COWL PLENUM TO COWL SIDE PANEL 1 WELDING OF TWO PARTS 23 130 BODY STRUCTURE PT WELD LOCATIONS Continued...
Страница 1859: ...Fig 33 OUTER LOAD BEAM TO COWL SIDE PANEL 1 WELDING OF TWO PARTS PT BODY STRUCTURE 23 131 WELD LOCATIONS Continued...
Страница 1861: ...Fig 35 WINDSHIELD WIPER REINFORCEMENT GUSSET 1 WELDING OF TWO PARTS PT BODY STRUCTURE 23 133 WELD LOCATIONS Continued...
Страница 1862: ...Fig 36 INSTRUMENT PANEL REINFORCEMENT TO COWL SIDE PANEL 1 WELDING OF TWO PARTS 23 134 BODY STRUCTURE PT WELD LOCATIONS Continued...
Страница 1863: ...Fig 37 COWL PLENUM WATER DEFLECTOR TO COWL PLENUM PANEL 1 WELDING OF TWO PARTS PT BODY STRUCTURE 23 135 WELD LOCATIONS Continued...
Страница 1865: ...Fig 39 BRAKE PEDAL SUPPORT BRACKET TO COWL PLENUM 1 WELDING OF TWO PARTS PT BODY STRUCTURE 23 137 WELD LOCATIONS Continued...
Страница 1866: ...Fig 40 FRONT FLOOR PAN TO DASH PANEL AND COWL SIDE PANEL 1 WELDING OF TWO PARTS 23 138 BODY STRUCTURE PT WELD LOCATIONS Continued...
Страница 1871: ...Fig 45 FRONT HINGE PILLAR TO BODY SIDE APERTURE PANEL 1 WELDING OF TWO PARTS PT BODY STRUCTURE 23 143 WELD LOCATIONS Continued...
Страница 1875: ...Fig 49 INNER QUARTER PANEL TO BODY SIDE APERTURE PANEL 1 WELDING OF TWO PARTS PT BODY STRUCTURE 23 147 WELD LOCATIONS Continued...
Страница 1878: ...Fig 52 OUTER LOAD BEAM TO FRONT HINGE PILLAR 1 WELDING OF TWO PARTS 23 150 BODY STRUCTURE PT WELD LOCATIONS Continued...
Страница 1880: ...Fig 54 INNER QUARTER PANEL TO LIFTGATE SIDE DRAIN TROUGH 1 WELDING OF TWO PARTS 23 152 BODY STRUCTURE PT WELD LOCATIONS Continued...
Страница 1883: ...Fig 57 INNER B PILLAR TO INNER ROOF SIDE REINFORCEMENT 1 WELDING OF TWO PARTS PT BODY STRUCTURE 23 155 WELD LOCATIONS Continued...
Страница 1885: ...Fig 59 UPPER INNER C PILLAR TO INNER QUARTER PANEL 1 WELDING OF TWO PARTS PT BODY STRUCTURE 23 157 WELD LOCATIONS Continued...
Страница 1895: ...Fig 69 D S I BEAM TO FRONT FLOOR PAN AND INNER SIDE SILL 1 WELDING OF TWO PARTS PT BODY STRUCTURE 23 167 WELD LOCATIONS Continued...
Страница 1896: ...Fig 70 D S I BEAM TO FRONT FLOOR PAN AND INNER SIDE SILL 1 WELDING OF TWO PARTS 23 168 BODY STRUCTURE PT WELD LOCATIONS Continued...
Страница 1935: ...Fig 29 Blower Motor Electrical Diagnosis PT HEATING AIR COND LHD 24 29 BLOWER MOTOR Continued...
Страница 1990: ...Fig 28 BLOWER MOTOR ELECTRICAL DIAGNOSIS 24 84 HEATING AIR COND RHD PT BLOWER MOTOR Continued...
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Страница 2078: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...