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11

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 INSTALLATION  INSTRUCTIONS

HEALTH AND SAFETY PRECAUTIONS

Please take care when installing the stove that the requirements of 
the Health and Safety at Work Act 1974 are met. Adequate facilities 
must be available for loading, unloading and site handling.

Some types of fire cement are caustic and should not be allowed to 
come into contact with the skin. In case of contact, wash with plenty 
of water.

If there is a possibility of disturbing any asbestos in the course of 
installation then please use appropriate protective equipment.

There must not be an extractor fan fitted in the same room as the 
stove as this can cause the appliance to emit fumes into the room.

The combustion air supply ducting must be connected to a suitable, 
permanently open air inlet. See ‘Air supply’ section for details. This 
stove is capable of intermittent operation. This stove is not suitable 
for use in a shared flue system.

In addition to these instructions the requirements of BS 8303 and 
BSEN 15287-1:2007 must be fulfilled. Local Authority Bylaws and 
Building Regulations, including those referring to national and 
European Standards, regarding the installation of Solid Fuel burning 
appliances, flues and chimneys must also be observed.

UNPACKING THE STOVE

The stove arrives bolted to its pallet and covered with a cardboard 
box. The bands are first removed and then the box is lifted, then the 
stove is released from the pallet by removing the 2 brackets using a 
13mm spanner. The bracket on the rear is removed with a 10mm 
Spanner. 

The pallet is intended to be cut up and used for kindling fuel

AIR SUPPLY

The fire needs air for combustion, there are various ways of 
supplying this, and they must meet the requirements of the building 
regulations.

One way of meeting this requirement as outlined in Approved 
Document J is to have a permanently open air vent into the room. 
The C four Insert has a 5kW output and therefore a permanent air 
vent is not normally required. If the air permeability is less than 5.0 
m³/(h.m²) then the required minium vent area will be 27.5 
cm²(4.3in²)

If using this method then the air supply ducting may be terminated in 
the room, or the ducting connections on the stove can be removed 
from the inside and outside of the convection casing and the rear of 

the air box. The blanking plate should also be removed from 
underneath the air box and fitted in the place of the ducting 
connections on rear of the convection casing. This is so that air is 
taken from between the fire box and the convection casing.

Alternatively a fixed ducted air supply method can be used as shown 
in fig. 13. One end of the air supply ducting is connected to the stove 
and the other is terminated outside. The ducting must be 100mm 
dia, non-combustible, less than 5.5m long and must not have more 
than five 90° bends and two 45° elbows. It must be sleeved where it 
passes through the external wall. The inlet must be permanently 
open and the duct free of any constrictions. The inlet must have a 
suitable grill to prevent entry by vermin, and should be positioned so 
that blockage by leaves or other debris will be avoided. Ensure that 
rain or flood water will not enter the duct. A spillage test must be 
carried out during commissioning to verify adequate air supply for 
combustion - see the section on Commisioning. 

External air kits are available, please contact Charnwood for more 
information (Ref TIS 120)

CO ALARMS

Building regulations require that whenever a new or replacement 
fixed solid fuel or wood/biomass appliance is installed in a dwelling a 
carbon monoxide alarm must be fitted in the same room as the 
appliance. Further guidance on the installation of the carbon 
monoxide alarm is available in BS EN 50292:2002 and from the 
alarm manufacturer's instructions. Provision of an alarm must not be 
considered a substitute for either installing the appliance correctly or 
ensuring regular servicing and maintenance of the appliance and 
chimney system.

SPECIFICATIONS

Multifuel results obtained using ‘Homefire’ fuel burned over a 1hr period.
Wood Figures were achieved burning seasoned hardwood logs over a 45 
minute refuelling period.

 

 

 

Wood    

Multi Fuel

Output   

 

5kw 

 

4.9kw

Stove Weight 

 

105kg 

 

105kg

Flue Gas Temperature 

279°C   

282°C

Flue Gas Mass Flow   

4.4g/s   

4.3 g/s

Average refuelling cycle 

0.75hrs   

1.0 hr

Min Flue Draught   

12Pa 

 

12Pa

CO at 13% 02 

 

0.08% 

 

0.18%

Maximum Log Size   

300mm long 

 

 

 

x 75mm diameter

Содержание C-Four Insert

Страница 1: ...Operating Installation Instructions charnwood Insert ...

Страница 2: ......

Страница 3: ...aning 9 Chimney Sweeping 9 CO Alarm 9 Troubleshooting 10 If you need further help 10 INSTALLATION INSTRUCTIONS Health and Safety Precautions 11 Air Supply 11 CO Alarms 11 Specification 11 Chimney 12 Hearth and Fire Surround 12 Preparation of Fireplace 13 Fitting the Convection Casing Flue Pipe and Stove 14 Pre lighting Check 17 Commissioning 17 CAA and Smoke Control 17 Dimensions 18 Parts Lists 19...

Страница 4: ...cleaner Throat plate Take down once a month and clean Sweep sooty deposits into fire Ash pan Ash pan is removed using tool provided Empty ash pan before ash comes into contact with underside of grate Chimney Have chimney swept twice a year Chimney can be swept through stove Servicing Stove should be serviced by a professional at least once a year p9 MAINTENANCE AND CLEANING Air control p5 Throat p...

Страница 5: ...pray on or near the stove when it is alight There is a risk of explosion or flash ignition of the spray When using the stove in situations where children aged and or infirm persons are present a fireguard must be used to prevent accidental contact with the stove The fireguard should be manufactured in accordance with BS 8423 2002 The stove is suitable for intermittent operation DOOR OPERATION The ...

Страница 6: ...production For a higher burning rate move the air control to the nominal output position or for low burning to the fully closed position When the fire is burning normally the air control gives enough airwash to keep the glass clean However it will not always be possible to keep the glass clean with the air control fully closed Pull handle in and out to riddle Fig 3 Riddling and setting the grate C...

Страница 7: ...ound the smaller logs load the stove with larger logs to the required fuel load Logs should be no more than 75mm in diameter and 300mm long Close the door Maintain the air control at maximum at this stage Once long flames appear over the fire reduce the air control to the nominal output setting Once the fire is well established with each log alight at the top the air setting can be reduced again d...

Страница 8: ...me worn or frayed and replace them when necessary When burning authorised smokeless fuel follow the same lighting process as shown in figures 4 7 but use small kindling at first and then 1 9kg of heavier section 25mm square section wood to give a good firebed Once the heavier section wood has established flame add the mineral fuel shut the door and pull the slider fully out Push the slider in to d...

Страница 9: ...e right or the left retaining flange on the side plates Raise the opposite side and slide so that the throat plate is central and supported by both side plates Slide back so that the recessed edge at the back of the underside rests neatly on the face of the back brick CHIMNEY SWEEPING The chimney should be swept at least twice a year It will generally be possible to sweep the chimney through the a...

Страница 10: ...ays should then be cleaned If the chimney fire does not go out when the above action is taken then the fire brigade should be called immediately After a chimney fire the chimney should be carefully examined for any damage Expert advice should be sought if necessary IF YOU NEED FURTHER HELP If you need further help with your Charnwood then your Installer will be able to provide the answers to most ...

Страница 11: ...ir supply ducting may be terminated in the room or the ducting connections on the stove can be removed from the inside and outside of the convection casing and the rear of the air box The blanking plate should also be removed from underneath the air box and fitted in the place of the ducting connections on rear of the convection casing This is so that air is taken from between the fire box and the...

Страница 12: ...tainless steel flue to BSEN 15287 1 2007 can be used either internally or externally These chimneys must be fitted in accordance with the manufacturers instructions and Building Regulations Min 405mm Max 430mm Min 555mm Max 565mm Min 380mm Single wall flue pipe is suitable for connecting the stove to the chimney but is not suitable for using for the complete chimney It is important that there is s...

Страница 13: ...ly can be taken from using an external air kit or directly from the convection casing The air supply kit can be fitted in the room or outside in accordance with the requirements in Air Supply section p11 The inlet grille must not constrict the airflow through the duct and it must be permanently open A semi rigid aluminium flexible duct of no less than 80mm diameter is used to bring the air to the ...

Страница 14: ...re the four self clinching studs are in the holes in the flue collar pointing downwards Slide the convection casing into position in the opening until the flue outlet lines up with the flue pipe Any excess air ducting still in the opening can be pulled out at the external termination point and trimmed to fit the grille selected Ensure that the air supply duct is not kinked during the fitting proce...

Страница 15: ...g the stove Follow the liner manufacture s recommendations regarding insulating the liner If for any reason it is not going to be possible to sweep the chimney through the appliance a soot door must be fitted 6 SLIDE IN STOVE Carefully slide the stove into the convection casing until the flue outlet lines up with the flue collar and the air inlet engages at the rear of the stove 15 A B 7 INSERTCOA...

Страница 16: ...h the holes Secure bolts with nuts All flue connections must be well sealed Check that the flue pipe is not obstructed or restricted in any way and that all joints are well sealed Secure with nut here Sealed with 8mm self adhesive fibreglass webbing seal Upper flue collar Convection casing Flue pipe Wall of stove Inner flue collar SIDE PIECES Remove air control knob undo both allen key bolts in lo...

Страница 17: ...se them on the use of the appliance If the spillage test fails the cause must be found and rectified or the appliance decommissioned and the customer instructed not to use the appliance until it can be shown to operate safely CAA AND SMOKE CONTROL The Clean Air Act 1993 and Smoke Control Areas Under the Clean Air Act local authorities may declare the whole or part of the district of the authority ...

Страница 18: ... C FOUR I DIMENSIONS mm 18 485 595 380 ø127 for 5 flue 400 555 115 550 75 200 FRONT VIEW BACK VIEW SIDE VIEW PLAN VIEW 310 ø77 265 595 ...

Страница 19: ...y Brass Washer 28 002 BR012 Handle Casting 29 002 BR087 Handle Casting 30 004 BR014 Handle Pivot Pin 31 008 FFW015 Thackery Washer 32 008 FFB007 M8x100 Allen Hd Bolt 33 008 BR013 Wooden Handle Item Part No Description 34 010 TR020 Air Box Cover Plate 35 004 GR086 Air Control Rod 36 008 TR047 DEFRA Stop 37 008 AY37 Air Control Knob 38 008 BR052 Felt Washer 39 004 TR007 Air Inlet Slide 40 010 CR005 ...

Страница 20: ......

Страница 21: ...ustible materials Casing Side Casing Rear EN13229 2001 A2 2004 AC 2007 ROOMHEATERS FIRED BY SOLID FUEL 0 08 0 18 279 C 282 C 5 kW 4 9kW 80 77 3 Emission of CO in combustion products Flue gas temperature Space heating thermal output Energy efficiency Front surround side Front surround above Room in front of glass C Four I 100mm 130mm insulation 100mm 130mm insulation 280mm 310mm 1000 mm TR CPD 2014...

Страница 22: ...i t e d R e g i s t e r e d i n E n g l a n d N o 0 3 8 0 9 3 7 1 charnwood BISHOPS WAY NEWPORT ISLE OF WIGHT PO30 5WS UNITED KINGDOM T 4 4 0 1 9 8 3 5 3 7 7 7 7 F 4 4 0 1 9 8 3 5 3 7 7 8 8 W W W C H A R N W O O D C O M y o u r p re m i e r d e a l e r ...

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