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100722 - 3500 Lb. (1588 kg) WiNch

iNTRODUcTiON

3

iNTRODUcTiON

Congratulations on your purchase of a Champion Power 
Equipment (CPE) product. CPE designs, builds, and 
supports all of our products to strict specifications and 
guidelines. With proper product knowledge, safe use, and 
regular maintenance, this product should bring years of 
satisfying service.

Every effort has been made to ensure the accuracy and 
completeness of the information in this manual at the time 
of publication, and we reserve the right to change, alter 
and/or improve the product and this document at any time 
without prior notice. 

CPE highly values how our products are designed, 
manufactured, operated, and serviced as well as 
providing safety to the operator and those around the 
winch. Therefore, it is IMPORTANT to review this product 
manual and other product materials thoroughly and 
be fully aware and knowledgeable of the assembly, 
operation, dangers and maintenance of the product before 
use. Fully familiarize yourself, and make sure others who 
plan on operating the product fully familiarize themselves 
too, with the proper safety and operation procedures 
before each use. Please always exercise common sense 
and always err on the side of caution when operating the 
product to ensure no accident, property damage, or injury 
occurs. We want you to continue to use and be satisfied 
with your CPE product for years to come.

When contacting CPE about parts and/or service, you will 
need to supply the complete model and serial numbers 
of your product. Transcribe the information found on your 
product’s nameplate label to the table below

CPE TECHNICAL SUPPORT TEAM

1-877-338-0999

MODEL NUMBER

100722

SERIAL NUMBER

DATE OF PURCHASE

PURCHASE LOCATION

SAfETY DEfiNiTiONS

The purpose of safety symbols is to attract your 
attention to possible dangers. The safety symbols, and 
their explanations, deserve your careful attention and 
understanding. The safety warnings do not by themselves 
eliminate any danger. The instructions or warnings they 
give are not substitutes for proper accident prevention 
measures.

 

DANgER

DANGER indicates a hazardous situation which,if not 
avoided, will result in death or serious injury.

 

WARNiNg

WARNING indicates a hazardous situation which, if not 
avoided, could result in death or serious injury.

 

cAUTiON

CAUTION indicates a hazardous situation which, if not 
avoided, could result in minor or moderate injury.

 

NOTicE

NOTICE indicates information considered important, 
but not hazard-related (e.g., messages relating to 
property damage).

Содержание 100722

Страница 1: ...important safety precautions which should be read and understood before operating the product Failure to do so could result in serious injury This manual should remain with the product Specifications...

Страница 2: ...Mounting the Winch 9 Solenoid Contactor Location 9 Install the Rocker Switch 10 Wiring the Winch 10 Wiring Diagram 12 Switch Wiring Diagram 12 Operation 13 General Tips for Safe Operation 13 Self Rec...

Страница 3: ...ercise common sense and always err on the side of caution when operating the product to ensure no accident property damage or injury occurs We want you to continue to use and be satisfied with your CP...

Страница 4: ...e control and battery leads when not in use WARNING Avoid shock loads by using the control switch intermittently to take up the slack in the cable rope Shock loads can exceed the rated capacity of the...

Страница 5: ...to the winch Electric winches are designed and made for intermittent use and should not be used in constant duty applications Operation Symbols Some of the following symbols may be used on this produ...

Страница 6: ...rum from the gear train free spool Engaging the clutch In locks the winch into the gear system 6 Mounting Channel 7 Circuit Breaker The circuit breaker is installed as close to the battery as possible...

Страница 7: ...e the synthetic rope onto the drum and minimizes damage to the synthetic rope from abrasion on the winch mount or bumper 12 Winch Connection Cables Used to connect the contactor to the winch motor 13...

Страница 8: ...16 17 1 Lock Nut M10 2 1x 16mm wrench or socket Mini Rocker Switch 1 Hexagon Socket Head Screw M5 x 18 1 1x 4mm allen wrench 2 2 3 3 4 Hexagon Socket Head Screw M5 x 25 2 1x 4mm allen wrench 2 2 3 3...

Страница 9: ...ighten 4 Turn winch right side up Disengage the clutch by moving the Cam Clutch Gear to the Out position the arrow on the Cam Clutch Gear would be to the back of the winch as shown Release the synthet...

Страница 10: ...e in place of the red and black 1 See the Wiring Diagram on the following page for these following steps Connect the yellow and blue cables to the motor terminals on the winch Yellow to the positive t...

Страница 11: ...me cable from the drum and then turn the clutch knob to the In position to engage the gears Press the cable out button on the rocker switch If the drum is turning and releasing more cable then your co...

Страница 12: ...mbly 12 Wiring Diagram Blue to switch and remote wiring Yellow Black Longer Red Lead Positive Positive Negative Switch Wiring Diagram Black Green Red Ignition Wire Solenoid Contactor Battery Circuit B...

Страница 13: ...with the exact specifications Inspect the winch installation and bolts to ensure that all bolts are tight before each operation Store the remote control inside your vehicle in a place that it will not...

Страница 14: ...tep over the synthetic rope L Double check your anchors and make sure all connections are secure M Inspect the synthetic rope Make sure there are at least 5 wraps of synthetic rope around the winch dr...

Страница 15: ...inch having been Lubricated using high temperature lithium grease at the factory No internal lubrication is required Lubricate Cable Assembly periodically using a light penetrating oil Synthetic Rope...

Страница 16: ...0 2000 2500 3500 KG 0 454 907 1134 1588 Line Speed 12V DC FPM 12 1 10 8 8 2 7 5 4 9 MPM 3 7 3 3 2 5 2 3 1 5 Motor Current 12V DC A 28 60 90 105 130 Running Time Minutes 5 5 5 5 5 Cooling Time Minutes...

Страница 17: ...able drum does not turn Clutch not engaged Move Clutch to the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient cu...

Страница 18: ...product is deemed to have been misused neglected involved in an accident abused loaded beyond the product s limits modified installed improperly or connected incorrectly to any electrical component N...

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