100722 - 3500 Lb. (1588 kg) WiNch
TROUbLEShOOTiNg
17
TROUbLEShOOTiNg
Problem
Cause
Solution
Motor does not turn on
Loose battery cable connections Tighten nuts on all cable connections
Defective Switch Assembly
Replace Switch Assembly
Defective motor
Check for voltage at armature port with Switch
pressed. If voltage is present, Replace motor
Water has entered motor
Check for voltage at armature port with Switch
pressed. If voltage is present, Replace motor
Motor runs but Cable drum
does not turn
Clutch not engaged
Move Clutch to the “In” position. If problem
persists, a qualified technician needs to check and
repair.
Motor runs slowly or
without normal power
Insufficient current or voltage
The battery is weak, recharge. Run winch with
vehicle motor running (Battery should have a
strong charge)
Loose or corroded battery cable
connections.
Clean, Tighten, or replace
Motor overheating
Winch running time too long
Allow winch to cool down periodically
Motor runs in one direction
only
Defective Switch Assembly
Replace Switch Assembly
For further technical support:
Technical Support Team
Toll Free 1-877-338-0999
[email protected]
