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100722 - 3500 Lb. (1588 kg) WiNch

OPERATiON

14

Single Line

Double Line

This reduces the load on the winch and the strain on the 
rope by approximately 50%.

Synthetic Rope Abrasion Sleeve

The winch should be set up to avoid any rough surface 
from contacting the rope. If that is not possible, the 
abrasion sleeve can be used to help protect the rope (A).

A

Winching Techniques A-Z

A.  Take time to assess your situation and plan your pull.

B.  Put on gloves to protect your hands.

C.  Disengage the clutch to allow free-spooling and also 

save battery power.

D.  Attach the hook strap to the clevis hook.

E.  Pull out the synthetic rope to your desired anchor 

point using the hook strap.

F.  Secure the clevis hook to the anchor point: Sling, 

chain or snatch block. Do not attach the hook back 
onto the synthetic rope.

G.  Engage the clutch.

H.  Connect the remote control to the winch. If you are 

going to control the winch from inside your vehicle 
then pass the remote through an open window to 
avoid the wires being pinched in the door.

I.  Start your engine to ensure power is being 

replenished to the battery.

J.  Drape a blanket or jacket over the synthetic rope 

approximately 5 to 6 feet from the hook. Open the 
hood for added protection.

K.  Power in the synthetic rope guiding the rope under 

tension to draw up the slack in the rope. Once the 
rope is under tension, stand clear. Never step over 
the synthetic rope.

L.  Double check your anchors and make sure all 

connections are secure.

M.  Inspect the synthetic rope. Make sure there are at 

least 5 wraps of synthetic rope around the winch 
drum.

N.  Clear the area. Make sure all spectators stand clear 

and that no one is directly in front or behind the 
vehicle or anchor point.

O.  Begin winching. Be sure that the synthetic rope is 

winding evenly and tightly around the drum. The 
vehicle that is being winched can be slowly driven to 
add assistance to the winching process. Avoid shock 
loads; keep the synthetic rope under tension.

P.  The vehicle to be winched should be placed in 

neutral and the emergency brake released. Only 
release the brake pedal when under full tension. 
Avoid shock loads to the winch. This can damage the 
winch, rope and vehicle.

Q.  The winch is meant for intermittent use. Under full 

load with a single line rig do not power in for more 
than a minute without letting the motor cool down 
for a few minutes and then resume the winching 
operation.

R.  The winching operation is complete once the vehicle 

is on stable ground and is able to drive under its own 
power.

S.  Secure the vehicle. Be sure to set the brakes and 

place the vehicle in park.

T.  Release the tension on the synthetic rope. The winch 

is not meant to hold the vehicle for long periods of 
time.

U.  Disconnect the synthetic rope from the anchor.

V.  Rewind the synthetic rope. Make sure that any rope 

already on the drum has spooled tightly and neatly. 
If not, draw out the rope and re-spool from the point 
where the rope is tight.

Содержание 100722

Страница 1: ...important safety precautions which should be read and understood before operating the product Failure to do so could result in serious injury This manual should remain with the product Specifications...

Страница 2: ...Mounting the Winch 9 Solenoid Contactor Location 9 Install the Rocker Switch 10 Wiring the Winch 10 Wiring Diagram 12 Switch Wiring Diagram 12 Operation 13 General Tips for Safe Operation 13 Self Rec...

Страница 3: ...ercise common sense and always err on the side of caution when operating the product to ensure no accident property damage or injury occurs We want you to continue to use and be satisfied with your CP...

Страница 4: ...e control and battery leads when not in use WARNING Avoid shock loads by using the control switch intermittently to take up the slack in the cable rope Shock loads can exceed the rated capacity of the...

Страница 5: ...to the winch Electric winches are designed and made for intermittent use and should not be used in constant duty applications Operation Symbols Some of the following symbols may be used on this produ...

Страница 6: ...rum from the gear train free spool Engaging the clutch In locks the winch into the gear system 6 Mounting Channel 7 Circuit Breaker The circuit breaker is installed as close to the battery as possible...

Страница 7: ...e the synthetic rope onto the drum and minimizes damage to the synthetic rope from abrasion on the winch mount or bumper 12 Winch Connection Cables Used to connect the contactor to the winch motor 13...

Страница 8: ...16 17 1 Lock Nut M10 2 1x 16mm wrench or socket Mini Rocker Switch 1 Hexagon Socket Head Screw M5 x 18 1 1x 4mm allen wrench 2 2 3 3 4 Hexagon Socket Head Screw M5 x 25 2 1x 4mm allen wrench 2 2 3 3...

Страница 9: ...ighten 4 Turn winch right side up Disengage the clutch by moving the Cam Clutch Gear to the Out position the arrow on the Cam Clutch Gear would be to the back of the winch as shown Release the synthet...

Страница 10: ...e in place of the red and black 1 See the Wiring Diagram on the following page for these following steps Connect the yellow and blue cables to the motor terminals on the winch Yellow to the positive t...

Страница 11: ...me cable from the drum and then turn the clutch knob to the In position to engage the gears Press the cable out button on the rocker switch If the drum is turning and releasing more cable then your co...

Страница 12: ...mbly 12 Wiring Diagram Blue to switch and remote wiring Yellow Black Longer Red Lead Positive Positive Negative Switch Wiring Diagram Black Green Red Ignition Wire Solenoid Contactor Battery Circuit B...

Страница 13: ...with the exact specifications Inspect the winch installation and bolts to ensure that all bolts are tight before each operation Store the remote control inside your vehicle in a place that it will not...

Страница 14: ...tep over the synthetic rope L Double check your anchors and make sure all connections are secure M Inspect the synthetic rope Make sure there are at least 5 wraps of synthetic rope around the winch dr...

Страница 15: ...inch having been Lubricated using high temperature lithium grease at the factory No internal lubrication is required Lubricate Cable Assembly periodically using a light penetrating oil Synthetic Rope...

Страница 16: ...0 2000 2500 3500 KG 0 454 907 1134 1588 Line Speed 12V DC FPM 12 1 10 8 8 2 7 5 4 9 MPM 3 7 3 3 2 5 2 3 1 5 Motor Current 12V DC A 28 60 90 105 130 Running Time Minutes 5 5 5 5 5 Cooling Time Minutes...

Страница 17: ...able drum does not turn Clutch not engaged Move Clutch to the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient cu...

Страница 18: ...product is deemed to have been misused neglected involved in an accident abused loaded beyond the product s limits modified installed improperly or connected incorrectly to any electrical component N...

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