Champion Global Power Equipment 201003 Скачать руководство пользователя страница 30 | Manualshive

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201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR

MAINTENANCE

30

4. Remove the battery from the battery connectors and replace

with new 9V battery.

5. Ensure the battery connector wires are fully tucked inside the

battery compartment and not pinched between the top and
base of the assembly. Reassemble the assembly and install
the screw removed in step #3.

Adjusting the Governor



WARNING

Tampering with the factory set governor will void your
warranty.

The air-fuel mixture is not adjustable. Tampering with the governor
can damage your generator and your electrical devices and
will void your warranty. Contact our Technical Support Team at
1-877-338-0999 for all other service and/or adjustment needs.

Generator Battery

Your generator is equipped with an automatic battery charging
circuit that charges the battery while the engine is running.
The battery will maintain a proper charge if the unit is used on
a regular basis (about once every two weeks). If it is used less
frequently, the battery should be connected to a trickle charger
or battery maintainer (not included) to keep the battery properly
charged.

Maximum charging rate should not exceed 1.5 amps. Follow
the instructions included with the battery charger. The battery
should be fully charged at least once per month. If the battery is
not able to start the engine, it can be started by manually pulling
the engine recoil cord. If the battery voltage is extremely low, the
charging circuit may not be able to re-charge the battery. In this
case, the battery must be connected to a standard automotive
style battery charger for re-charging before it can be used.

Disconnect the Battery

1. Pull two halves of battery connector and replace connector

cover.

Charge the Battery

For a generator equipped with batteries for electric starting,
proper battery maintenance and storage should be followed. A
trickle charger or battery maintainer should be used to charge the
battery while the generator is in storage. Maximum charging rate
should not exceed 1.5 amps. Follow the instructions included with
the trickle charger or battery maintainer. The battery should be
fully charged at least once per month.

Maintenance Schedule

Follow the service intervals indicated in the following maintenance
schedule.

Service your generator more frequently when operating in adverse
conditions.

Contact our Technical Support Team at 1-877-338-0999 to locate
the nearest CPE certified service dealer for your generator or
engine maintenance needs.

EVERY 8 HOURS OR PRIOR TO EACH USE

Check oil level

Clean around air intake and muffler

Check propane (LPG) hose for leaks

FIRST 5 HOURS (BREAK IN)

Change oil

EVERY 50 HOURS OR ANNUALLY

Clean air filter

Change oil if operating under heavy load or in hot
environments

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Содержание 201003

Страница 1: ...ns important safety precautions which should be read and understood before operating the product Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and illustrations in this manual are as accurate as known at the time of publication but are subject to change without notice REGISTER YOUR PRODUCT ONLINE at championpowerequipment com...

Страница 2: ...t all carbon monoxide risks you ll be better prepared to protect your family from this colorless oderless threat CARBON MONOXIDE SAFETY THE BIG PICTURE KNOW THE SYMPTOMS Headache Nausea Shortness of breath Dizziness Fatigue STAY ALERT WITH CARBON MONOXIDE DETECTORS POINT FUMES AWAY FROM NEARBY PEOPLE KEEP IT OUTSIDE AND AWAY FROM DOORS WINDOWS AND GARAGES ALWAYS READ THE OPERATOR S MANUAL FIRST MA...

Страница 3: ...25 Parallel Operation 26 Stopping the Engine 26 Moving the Generator 26 Operation at High Altitude 27 Maintenance 27 Cleaning the Generator 28 Changing the Engine Oil 28 Cleaning and Adjusting the Spark Plug 28 Cleaning the Air Filter 29 Cleaning the Spark Arrestor 29 Replacing Fuel Fill Assist LED Batteries 29 Adjusting the Governor 30 Generator Battery 30 Maintenance Schedule 30 Storage 31 LPG S...

Страница 4: ...vice Every effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication and we reserve the right to change alter and or improve the product and this document at any time without prior notice CPE highly values how our products are designed manufactured operated and serviced as well as providing safety to the operator and those around the ...

Страница 5: ...place Rotating parts can entangle hands feet hair clothing and or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove jewelry DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught DANGER Generator produces powerful voltage DO NOT touch bare wires or receptacles DO NOT use elect...

Страница 6: ...tation or laceration When starting engine pull the recoil cord slowly until resistance is felt and then pull rapidly to avoid kickback DO NOT start or stop the engine with electrical devices plugged in and turned on CAUTION Exceeding the generator s running capacity can damage the generator and or electrical devices connected to it DO NOT overload the generator DO NOT tamper with the governed spee...

Страница 7: ...eep any and all LPG away from skin at all times When adding or removing gasoline DO NOT light or smoke cigarettes Turn the generator off and let cool for at least two minutes before removing the gasoline cap Always loosen the cap slowly to relieve pressure in the tank Only fill or drain gasoline outdoors in a well ventilated area DO NOT pump gasoline directly into the generator at the gas station ...

Страница 8: ... burns Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws and regulations relating to fire prevention requirements If installed clean every 100 hours or every season ADVERTENCIA NO TOCAR Los gases de escape el silenciador y los compnonentes del motor están extremadamente ...

Страница 9: ...quirements before operation Electric Shock Failure to use in dry conditions and to observe safe practices can result in electric shock Improper connections to a building can allow current to backfeed into utility lines creating an electrocution hazard A transfer switch must be used when connecting to a building Fire Explosion Fuel and its vapors are extremely flammable and explosive Fire or explos...

Страница 10: ...art On Stop or Off Propane Operation Gasoline Operation Gasoline Valve Off Choke Propane Inlet Circuit Breaker Reset Push RV Ready Receptacle 12V Direct Current Ground Terminal SYMBOL MEANING Parallel Connection s Neutral Floating Neutral circuit IS NOT electrically connected to the frame ground of the generator LED Light Button Overload Reset Switch Low Oil ECO Economy Mode Button Volts Hertz Run...

Страница 11: ...ors and intake ventilation covers 1 Check oil level Recommended oil is 10W 30 2 Check gasoline level When adding gasoline use a minimum octane rating of 87 and an ethanol content of 10 or less by volume 3 Turn the EZ Start dial to the gasoline CHOKE position 4 Pull the recoil cord 5 Turn the EZ Start dial to the gasoline RUN position 6 Plug in desired device Stopping the Engine 1 Turn off and unpl...

Страница 12: ...his manual for future reference Generator 1 Folding Handle Extendable handle used to move unit by lifting and rolling on wheels Do not use to lift or carry the unit 2 Carrying Handle s Used to lift or carry the unit 3 Fuel Cap Remove to add fuel 4 Fuel Fill Assist LED Push activated LED used to illuminate the gasoline fill area 5 Control Panel See Control Panel section 6 Never Flat Wheels 5 5 in 1...

Страница 13: ...or local grounding regulations 9 LED Light RECEPTACLES A z 12V DC 8A Automotive May be used to supply electrical power for operation of 12 Volt DC 8 Amp electrical loads B C 4 120V AC 20A NEMA 5 20R May be used to supply electrical power for operation of 120 Volt AC 20 Amp single phase 60 Hz electrical loads C t 120V AC 30A RV NEMA TT 30R May be used to supply electrical power for operation of 120...

Страница 14: ...tz Run Time R Run time of the generator for the current session Example 6 hours Total Run Time Total run time of the generator since first operation Example 16 hours Output Continually displays generator output The output power will be displayed at all times on the bottom The output power shown is based on the electrical load connected to the generator As the output increases more white LED lights...

Страница 15: ...ential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be de...

Страница 16: ... NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil Damage to the generator as a result of failing to follow these instructions will void your warranty NOTICE The generator rotor has a sealed pre lubricated ball bearing that requires no additional lubrication for the life of the bearing NOTICE The recommended oil type for typical...

Страница 17: ...ng watt rating and vary the load occasionally to allow stator windings to heat and cool Adjusting the load will also cause engine speed to vary slightly and help seat piston rings After the 5 hour break in period change the oil NOTICE Synthetic oil may be used after the 5 hour initial break in period Using synthetic oil does not decrease the recommended oil change interval Full synthetic 5W 30 oil...

Страница 18: ...ith a minimum octane rating of 87 and an ethanol content of 10 or less by volume DO NOT light cigarettes or smoke when filling the tank DO NOT mix oil and gasoline DO NOT overfill the tank Fill tank to approximately in 6 4 mm below the top of the tank to allow for gasoline expansion DO NOT pump gasoline directly into the generator at the pump Use an approved fuel container to transfer the gasoline...

Страница 19: ...works with standard 20 and 30 pound LPG tanks Verify the requalification date on the cylinder has not expired All new cylinders must be purged of air and moisture prior to filling Used cylinders that have not been plugged or kept closed must also be purged The purging process should be done by an LPG supplier cylinders from an exchange supplier should have been purged and filled properly already A...

Страница 20: ...e back of an SUV camper trailer truck bed regular sides flat or other configuration under staircases stairwells next to walls or buildings or in any other location that will not allow for adequate cooling of the generator or for the proper exit of the exhaust flow from the muffler system DO NOT operate or store the generator in wet weather conditions such as rain or snow Using a generator in wet c...

Страница 21: ...sted plug in surge suppressors on the outlets feeding your sensitive equipment Surge suppressors come in single or multi outlet styles They re designed to protect against virtually all short duration voltage fluctuations Starting the Engine Gasoline 1 Make certain the generator is on a flat level surface Electric Start 1 Disconnect all electrical loads from the generator Never start or stop the ge...

Страница 22: ... three pulls Too much choke leads to spark plug fouling and engine flooding This will cause the engine not to start NOTICE For gasoline starting in cold ambient temperature 59 F 15 C Keep the EZ Start dial in the CHOKE position until engine starts As soon as the engine starts and runs smoothly turn the EZ Start dial to the RUN position In extreme cold temperatures this may take several seconds NOT...

Страница 23: ...to the propane RUN position if in the propane CHOKE position 7 Plug in devices Manual Start 1 Turn the EZ Start dial to the propane CHOKE position 2 PULL TO PRIME Pull the recoil cord slowly Pull with 100 CHOKE 1 3 times until you feel a few combustion pulses that indicates that the engine momentarily started 3 Move the choke to the RUN position 4 Pull the recoil cord slowly until resistance is fe...

Страница 24: ...Always remember to plug your appliances directly into the generator and do not plug the generator power cord into any electrical outlet or connect to the circuit breaker panel in your home Connecting a generator to your home s electric utility company s power lines or to another power source called backfeeding is a dangerous practice that is illegal in many states and municipalities This action if...

Страница 25: ...off the engine runs at normal speed continuously 0000 X XX A ECO CAUTION For periods of high electrical load or momentary fluctuations the Eco Mode should be off 12V DC Automotive Style Outlet The 12V DC outlet s can be used with other commercially available 12V DC automotive style plugs Confirm the input voltage range of your item is at least 12 24V DC WARNING Do not operate a device while it is ...

Страница 26: ...e provided in the parallel kit operator s manual Stopping the Engine 1 Turn off and unplug all connected electrical loads Never start or stop the generator with electrical devices plugged in or turned on 2 Let the generator run at no load for several minutes to stabilize internal temperatures of the engine and generator 3 If operating by gasoline 3a Turn the EZ Start dial to the OFF position 4 If ...

Страница 27: ...e in the Technical Bulletin area of the CPE website The part number and recommended minimum altitude for the application of the high altitude carburetor main jet is listed in the following table In order to select the correct high altitude main jet it is necessary to identify the carburetor model For this purpose a code is stamped on the side of the carburetor Select the correct high altitude jet ...

Страница 28: ...a drain pan and allow the oil to drain completely NOTE The hose end must be lower than the engine base to allow the oil to drain 6 Replace oil drain hose onto plug bracket and slide spring clamp back into position 7 Add oil according to Add Engine Oil in Assembly section reinstall maintenance cover and rotate fasteners to the locked position DO NOT OVERFILL Oil not included for routine maintenance...

Страница 29: ...stor 4 Carefully remove the carbon deposits from the spark arrestor with a wire brush 5 Replace the spark arrestor if it is damaged 6 Position the spark arrestor and cover plate on the muffler and attach with the screws removed in step 2 CAUTION Failure to clean the spark arrestor will result in poor engine performance NOTICE Federal and local laws and administrative requirements indicate when and...

Страница 30: ... per month If the battery is not able to start the engine it can be started by manually pulling the engine recoil cord If the battery voltage is extremely low the charging circuit may not be able to re charge the battery In this case the battery must be connected to a standard automotive style battery charger for re charging before it can be used Disconnect the Battery 1 Pull two halves of battery...

Страница 31: ...r the engine stops turn the dial counterclockwise to the STOP position Mid Term Storage 30 days 1 year Ethanol blended gasoline in the tank has a maximum shelf life of up to 1 year with the addition of a properly formulated fuel stabilizer and stored in a cool dry place 1 Be sure all appliances are disconnected from the generator 2 Add a properly formulated fuel stabilizer to the gasoline tank 3 S...

Страница 32: ...ial to the RUN position 4 After 5 minutes check the carburetor and air filter areas for any leaking gasoline If any leaks are found the carburetor will need to be disassembled and cleaned or replaced If no gasoline leaks are found turn the EZ Start dial to the STOP position DANGER To avoid accidental or unintended ignition of your generator during periods of storage the following precautions shoul...

Страница 33: ...8 6 7 4 4 15 6 26 7 37 8 48 9 10W 30 5W 30 Full Synthetic 10W 40 5W 30 NOTICE Temperature will affect engine oil and engine performance Change the type of engine oil used based on temperature shown in the Recommended Engine Oil Type table Fuel Specifications Use unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10 or less by volume DO NOT USE E15 or E85 DO NOT OVERFILL...

Страница 34: ...fuel Fill fuel tank Low oil level Fill crankcase to the proper level Place generator on a flat level surface Clogged spark arrestor Clean spark arrestor Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Connecting Electrical Loads Dirty air filter Clean or replace air filter Choke in wrong position Move EZ Start dial to the RUN position Engine i...

Страница 35: ... Overload Review load and adjust See Connecting Electrical Loads Faulty power cords or device Check for damaged bare or frayed wires Replace defective device Circuit breaker still too hot Let unit sit for 5 mins For other issues and technical support Technical Support Team Toll Free 1 877 338 0999 support championpowerequipment com ...

Страница 36: ...d improperly or connected incorrectly to any electrical component Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE Other Exclusions This warranty excludes Cosmetic defects such as paint decals etc Wear items such as filter elements o rings etc Accessory parts such as starting batteries and storage covers Failures ...

Страница 37: ...ol system is warranted for two years subject to provisions set forth below If during the warranty period an emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRANTY RESPONSIBILITIES As the small off road engine SORE owner you are responsible for the performance of the required maintenance listed in your Owner s Manual...

Страница 38: ...eplacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions related part 3d Repair or ...

Страница 39: ...nister Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to sell and service that CPE product during his normal bu...

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