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Model CL12 

Installation, Operation and Maintenance 

 Page 

13 

 

Rev. 10/23/19

 

 

 

CL12-IOM-A.doc 

O

PERATION 

P

ROCEDURE

 

S

AFETY 

N

OTICES AND 

D

ECALS

 

This product is furnished with graphic safety 
warning labels, which are reproduced on 
page 3 of these instructions.  Do not remove 
or deface these warning labels, or allow them 
to be removed or defaced. For your safety, 
and the safety of others, read and understand 
all of the safety notices and decals included. 

O

WNER

/E

MPLOYER 

R

ESPONSIBILITIES

 

This lift has been designed and constructed according 
to ANSI/ALI ALCTV-2011 standard. The standard 
applies to lift manufactures, as well as to owners and 
employers. The owner/employer’s responsibilities as 
prescribed by ANSI/ALI ALOIM-2008, are summarized 
below.  For exact wording refer to the actual standard 
provided with this manual in the literature pack. 

The Owner/Employer shall

 

insure that lift 

operators are qualified and that they are trained 
in the safe use and operation of the lift using the 
manufacturer’s operating instructions; ALI/SM 
93 -1, ALI Lifting it Right safety manual; ALI/ST-
90 ALI Safety Tips card; ANSI/ALI ALOIM-2008, 
American National Standard for Automotive Lifts-
Safety Requirements for Operation, Inspection 
and Maintenance; ALI/WL Series, ALI Uniform 
Warning Label Decals/Placards; and in case of 
frame engaging lifts, ALI/LP-GUIDE, Vehicle 
Lifting Points/Quick Reference Guide for Frame 
Engaging Lifts. 

The Owner/Employer shall

 establish 

procedures to periodically inspect the lift in 
accordance with the lift manufacturer’s 
instructions or ANSI/ALI ALOIM-2008, American 
National Standard for Automotive Lifts-Safety 
Requirements for Operation, Inspection and 
Maintenance; and the employer shall insure that 
the lift inspectors are qualified and that they are 
adequately trained in the inspection of the lift. 

The Owner/Employer shall

 establish 

procedures to periodically maintain the lift in 
accordance with the lift manufacturer’s 
instructions or ANSI/ALIOIM-2008, American 
National Standard for Automotive Lifts-Safety 
Requirements for Operation, Inspection and 
Maintenance; and the employer shall insure that 
the lift maintenance personnel are qualified and 
that they are adequately trained in the 
maintenance of the lift. 

The Owner/Employer shall

 maintain the 

periodic inspection and maintenance records 
recommended by the manufacturer or ANSI/ALI 
ALOIM-2008, American National Standard for 
Automotive Lifts-Safety Requirements for 
Operation, Inspection and Maintenance. 

The Owner/Employer shall

 display the lift 

manufacturer’s operating instructions; ALI/SM 
93 -1, ALI Lifting it Right safety manual; ALI/ST-

90 ALI Safety Tips card; ANSI/ALI ALOIM-2008, 
American National Standard for Automotive Lifts-
Safety Requirements for Operation, Inspection 
and Maintenance; and in the case of frame 
engaging lift, ALI/LP-GUIDE, Vehicle Lifting 
Points/Quick Reference Guide for Frame 
Engaging Lifts; in a conspicuous location in the 
lift area convenient to the operator. 

IMPORTANT

 

SAFETY

 

INSTRUCTIONS

 

When using your garage equipment, basic safety 
precautions should always be followed, including 
the following: 

1.  Read all instructions. 
2.  Care must be taken as burns can occur 

from touching hot parts. 

3.  To reduce the risk of fire, do not operate 

equipment in the vicinity of open containers 
of flammable liquids (gasoline). 

4.  Keep hair, loose clothing, fingers, and all 

parts of body away from moving parts. 

5.  Use only as described in this manual.  Use 

only manufacturer’s recommended 
attachments. 

6. ALWAYS WEAR SAFETY GLASSES. 

 

Everyday eyeglasses only have impact 
resistant lenses, they are not safety glasses. 

SAVE THESE INSTRUCTIONS

Содержание CL12 Series

Страница 1: ...t MODEL CL12 12 000 LBS CAPACITY 3000 LBS PER ARM 2311 South Park Rd Louisville Kentucky 40219 Email sales challengerlifts com Web site www challengerlifts com Office 800 648 5438 502 625 0700 Fax 502...

Страница 2: ...Pad Height 5 to 6 5 8 Screw Pad Height w 3 or 6 Stack Adapters 8 to 9 5 8 or 11 to 12 5 8 E Overall Width 142 F Inside of Columns 114 Drive Thru Clearance 103 Ceiling Height Required 12 13 3 or 13 9 1...

Страница 3: ...uld be consulted to address seismic loads and other local or state requirements Failure by purchaser to provide the recommended mounting surface could result in unsatisfactory lift performance propert...

Страница 4: ...88 COLUMN EXTENSION ASSY CL12 2 A2066 1 OVERHEAD SHUTOFF BAR ASSY A1208 1 OVERHEAD LIMIT SWITCH 12732 2 SYNC CABLE ASSEMBLY 12775 2 CABLE TAKE UP TUBES B2206 6 2 ADAPTER EXTENSION 6 B2206 3 4 ADAPTER...

Страница 5: ...e a concrete hammer drill with a 3 4 inch carbide bit Tip diameter should conform to ANSI Standard B94 12 1977 775 to 787 Do not use excessively worn bits or bits which have been incorrectly sharpened...

Страница 6: ...on in the overhead install later Fig 7 Overhead Limit Switch Power Side 19 Install the Idler Bracket to the Overhead Beam using the rear set of holes on the Idler Side of the lift Fig 8 Note the orien...

Страница 7: ...ng cables and hydraulic cylinder path Remove slack and tighten the clamp Route hose across overhead avoiding the synchronizing cables and down through the Power Side column extension as seen in Fig 11...

Страница 8: ...ed on power unit mounting bracket Thread 9 16 18 O ring elbow in hardware box into power unit Attach free end of power unit hose to elbow Fig 13 27 Connect the power unit hose line to the column exten...

Страница 9: ...to be in line with connection to lock pawl as shown in Fig 16 35 Assemble O D short spring lock pawl and clevis end of lock cable as shown in Fig 16 36 Mount lock cable to mounting tab using jam nuts...

Страница 10: ...AL PLACEMENT 45 Clean surface of the rear column above the power unit and install Safety Decals Page 3 and Fig 21 Fig 21 Safety Decal Placement ELECTRICAL See Figure 23 for the following steps 46 Wire...

Страница 11: ...t and insure carriages lower into same lock position 55 Adjust synchronizing cables so the tension is equal in both cables and carriages are firmly sitting on locks 56 Cycle lift to insure that latche...

Страница 12: ...6 Normally Open M FIELD CONECTIONS FIELD CONECTIONS A2 A1 T9 T5 T4 T6 M T8 T3 T7 T2 T1 1 2 3 4 5 6 L3 L2 L1 T3 T2 T1 FACTORY WIRED FOR 208 240V 6 4 2 5 3 1 RECONNECTIONS FOR 440 480V T3 T2 T1 T9 T6 T7...

Страница 13: ...t the lift inspectors are qualified and that they are adequately trained in the inspection of the lift The Owner Employer shall establish procedures to periodically maintain the lift in accordance wit...

Страница 14: ...cks by pulling down on the lock release lever 4 Lower the vehicle by depressing the lowering valve handle 5 Continue to lower the vehicle until the carriages stop against the base plate Retract the ex...

Страница 15: ...065 4 4 M6 SERRATED FLANGE HEX NUT 9 B2065 5 1 CLEVIS PIN 10mm x 55 Lg 10 GJY12 3 1 HAIRPIN COTTER 11 A1153 30 3 8 16NC HEX FLG HD C S x Lg 12 A1154 38 3 8 16NC HEX FLG NUT 13 A1122 12 2 HYD HOSE CLAM...

Страница 16: ...8 x 3 LONG CLEVIS PIN 32 12658 2 NYLON SPACER 33 A1142 12 1 LOCK RELEASE CLEVIS 34 A1134 1 STUD HANDLE 35 A1143 2 3 8 16 HEX JAM NUT 36 36096 1 BALL HANDLE 37 40126 1 1 8 x 1 COTTER PIN 38 37119 1 CLE...

Страница 17: ...FT HOSE EXTENSION CL12 1 LENGTH 12 12539 024 2 FT HOSE EXTENSION CL12 2 LENGTH 24 49 12793 LC 1 POWER UNIT HOSE LOW CEILING HEIGHT LENGTH 73 12793 0 POWER UNIT HOSE STD HEIGHT LENGTH 88 50 39103 1 TEE...

Страница 18: ...3 8 RETAINING RING 65 12703 LC 1 SYNC CABLE ASSEMBLY CL12 LC Set of 2 12703 0 1 SYNC CABLE ASSEMBLY CL12 0 Set of 2 12703 1 1 SYNC CABLE ASSEMBLY CL12 1 Set of 2 12703 2 1 SYNC CABLE ASSEMBLY CL12 2...

Страница 19: ...CREW 86 3W 04 18 8 STOP BLOCK 87 17350 16 M8x10 FLAT HEAD BOLT CL8 8 88 A1077TC 12 4 ARM RESTRAINT SHAFT ASSEMBLY includes items 89 thru 94 89 A1075 4 PULL RING 90 12583 4 ARM RESTRAINT SHAFT 91 31109...

Страница 20: ...Model CL12 Installation Operation and Maintenance Page 20 Rev 10 23 19 CL12 IOM A doc REVISIONS 10 23 19 UPDATED SHEAVE PART NUMBER CL31019 TO CL12760...

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