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IOM-6987

9

Cashco, Inc.
P.O.  Box 6 
Ellsworth, KS 67439-0006
PH (785) 472-4461
Fax. # (785) 472-3539
www.cashco.com
email:   [email protected]
Printed in U.S.A.     IOM-6987

Cashco do Brasil, Ltda.
Al.Venus, 340
Indaiatuba - Sao Paulo, Brazil
PH +55 11 99677 7177
Fax. No. 
www.cashco.com
email: [email protected]

Cashco GmbH
Handwerkerstrasse 15
15366 Hoppegarten, Germany
PH +49 3342 30968 0
Fax. No. +49 3342 30968 29
www.cashco.com
email: [email protected]

indicating the gauge is compliant with the ATEX Directive (See items 26, 27, and 28 in Appendix A). Until compliance 
is determined, regulators should not be ordered with pressure gauges for use in potentially explosive environments.

3. 

Tied diaphragm regulators with outlet ranges greater than 100 psig should be preset to minimize the risk that improper 
operation might lead to an outboard leak and a potentially explosive atmosphere (See item 6 in Table 1).

4. 

Regulators must be ordered with the non-relieving option (instead of the self-relieving option) if the process gas they are 
to be used with is hazardous (flammable, toxic, etc.). The self-relieving option vents process gas through the regulator 
cap directly into the atmosphere while the non-relieving option does not. Using regulator with the self- relieving option 
in a flammable gas system could create an explosive atmosphere in the vicinity of the regulator.

5. 

Regulators with customer supplied parts are to be assumed to not have been evaluated with regard to ATEX and thus 
are not to be used in a potentially explosive environment unless a documented evaluation for the specific customer 
supplied parts in question has been made. Refer to Table 1 for all models and options that have been evaluated.

Product Usage

A summary of ATEX related usage issues that were found in the assessment are listed below.

1. 

Pressure regulators and control valves must be grounded (earthed) to prevent static charge build-up due to the flowing 
media. The regulator can be grounded through any mounting holes on the body with metal to metal contact or the 
system piping can be grounded and electrical continuity verified through the body metal seal connections. Grounding 
of the regulator should follow the same requirements for the piping system. Also see item 30 in Table 1.

2. 

The system designer and users must take precautions to prevent rapid system pressurization which may raise surface 
temperatures of system components and tubing due to adiabatic compression of the system gas.

3. 

Heating systems installed by the user could possibly increase the surface temperature and must be evaluated by the 
user for compliance with the ATEX Directive. User installation of heating systems applied to the regulator body or 
system piping that affects the surface temperature of the pressure regulator is outside the scope of this declaration and 
is the responsibility of the user.

4. 

The Joule-Thomson effect may cause process gases to rise in temperature as they expand going through a regulator. 
This could raise the external surface temperature of the regulator body and downstream piping creating a potential 
source of ignition. Whether the Joule-Thomson effect leads to heating or cooling of the process gas depends on 
the process gas and the inlet and outlet pressures. The system designer is responsible for determining whether the 
process gas temperature may rise under any operating conditions. If a process gas temperature rise is possible under 
operating conditions, then the system designer must investigate whether the regulator body and downstream piping 
may increase in temperature enough to create a potential source of ignition.

The process gas expansion is typically modeled as a constant enthalpy throttling process for determining the temperature change. 
A Mollier diagram (Pressure – Enthalpy diagram with constant temperature, density, & entropy contours) or a Temperature – 
Entropy diagram with constant enthalpy lines, for the process gas, can be used to determine the temperature change. Helium 
and hydrogen are two gases that typically increase in temperature when expanding across a regulator. Other gases may 
increase in temperature at sufficiently high pressures.

Product Declaration

If the above issues are addressed by selecting options that do not have potential sources of ignition, avoiding options that 
have not been assessed, and by taking the proper usage issue precautions, then Cashco regulators can be considered to be a 
mechanical device that does not have its own source of ignition and thus falls outside the scope of the ATEX directive.

Содержание 6987

Страница 1: ...s continuous such that shutdown is not readily accomplished it is recommended that an inlet block valve outlet block valve and a manual bypass valve be installed 3 Pipe unions should be installed to allow removal from piping 4 An inlet pressure gauge should be located approximately ten pipe diameters upstream and within sight An outlet pressure gauge is optional 5 All installations should include ...

Страница 2: ...ge spring at maximum flow the inlet pressure should not exceed 1 5 x 100 psig 6 9 Barg or 150 psig 10 3 Barg If it does consult factory 12 Increase flow to maximum level if possible Inlet upstream or P1 pressure should fall off Readjust setpoint as necessary at the normal flow rate 1 Start with the block valves closed A bypass valve may be used to maintain inlet pressure in the upstream system wit...

Страница 3: ...ket 11 7 Inspectpressureplate 8 fordeformationdue to over pressurization If deformed replace 8 Clean all parts to be reused according to owner s procedures NOTE On regulators originally supplied as special cleaned Option 55 maintenance must include a level of cleanliness equal to Cashco s cleaning standard S 1134 On regulators originally supplied as special cleaned Option 56 maintenance must inclu...

Страница 4: ...ve the renewal unit 17 2 Remove the piston spring button 17 3 piston 17 1 with piston o ring 19 and the piston spring 20 3 Remove the cylinder 17 2 by turning CCW 4 Inspect seating surfaces of the piston 17 1 and cylinder 17 2 If necessary relap the seating surface or replace renewal unit 17 5 Clean all parts to be reused according to owner s procedures NOTE On regulators originally supplied as sp...

Страница 5: ...range spring screwing out CCW of adjustingscrewdoesnotallowbringingpressurelevel to a stable and proper level C Replace range spring with proper lower range Contact factory D Too much proportional band rise D1 D2 Review P B rise expected Contact factory E Restricted diaphragm movement E Ensure no moisture in spring chamber at temperatures below freezing Ensure no dust or debris entering vent openi...

Страница 6: ...mn A reflectminimum parts required for inspection and rebuild Soft Goods Kit Those in column B include minimum trim replacement parts needed plus those Soft Goods parts from column A If the BOM is not available refer to the cross sectional drawings included in this manual for part identification and selection ALocalSalesRepresentativewillprovidequotation for appropriate Kit Number Price and Availa...

Страница 7: ...ew Lock Nut 6 Range Spring 7 Diaphragm Ring upper range springs only See Figure 3 8 Pressure Plate 9 Ball Bearing 10 Diaphragms 11 Diaphragm Gasket 13 Flange Bolts 17 Renewal Unit 17 1 Piston 17 2 Cylinder 17 3 Piston Spring Button 19 Piston o ring 20 Piston Spring 24 Pipe Plug 7 8 9 4 17 3 10 19 Figure 3 Basic Model 6987 Metal Seat Range Springs from 200 psig to 800 psig ITEMS NOT SHOWN 16 Name P...

Страница 8: ...dual Essential Health and Safety Requirements are listed in Table 1 Table 2 lists all of the models and options that were evaluated and along with their evaluation Models and options not listed in Table 2 should be assumed to not have been evaluated and therefore should not be selected for use in a potentially explosive environment until they have been evaluated Standard default options for each l...

Страница 9: ...llow the same requirements for the piping system Also see item 30 in Table 1 2 The system designer and users must take precautions to prevent rapid system pressurization which may raise surface temperatures of system components and tubing due to adiabatic compression of the system gas 3 Heating systems installed by the user could possibly increase the surface temperature and must be evaluated by t...

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