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IOM-6987

8

ATEX 94/9/EC: 

Explosive Atmospheres and Cashco Inc. Regulators

These valves satisfy the safety conditions according to EN 13463-1 and EN 13463-5 for equipment group IIG 2 c.

Caution: Because the actual maximum temperature depends not on the equipment itself, but upon the fluid temperature, a 
single temperature class or temperature cannot be marked by the manufacturer.

Specific Precaution to Installer: Electrical grounding of valve must occur to minimize risk of effective electrical discharges.

Specific Precaution to Installer:   Atmosphere vent holes should be plugged to further minimize the risk of explosion.

Specific Precaution to Maintenance: The Valve Body/ Housing must be regularly cleaned to prevent buildup of dust deposits.

Specific Precaution to Maintenance: Conduct periodic Continuity Check between Valve Body/ Housing and Tank to minimize 
risk of electrical discharges.

Attention: When repairing or altering explosion-protected equipment, national regulations must be adhered to. For maintenance 
and repairs involving parts, use only manufacturer's original parts.

ATEX requires that all components and equipment be evaluated. Cashco pressure regulators are considered components. 
Based on the ATEX Directive, Cashco considers the location where the pressure regulators are installed to be classified 
Equipment-group II, Category 3 because flammable gases would only be present for a short period of time in the event of a leak. 
It is possible that the location could be classified Equipment-group II, Category 2 if a leak is likely to occur. Please note that the 
system owner, not Cashco, is responsible for determining the classification of a particular installation.

Product Assessment

Cashco performed a conformity assessment and risk analysis of its pressure regulator and control valve models and their 
common options, with respect to the Essential Health and Safety Requirements in Annex II of the ATEX directive. The details 
of the assessment in terms of the individual Essential Health and Safety Requirements, are listed in Table 1. Table 2 lists all of 
the models and options that were evaluated and along with their evaluation.

Models and options not listed in Table 2 should be assumed to not have been evaluated and therefore should not be selected 
for use in a potentially explosive environment until they have been evaluated.

Standard default options for each listed model were evaluated even if they were not explicitly listed as a separate option in the 
table. Not all options listed in the tables are available to all models listed in the tables. Individual TB’s must be referenced for 
actual options.

When specifying a regulator that is to be used in a potentially explosive environment one must review the evaluations in Table 1 
and 2 for the specific model and each and every option that is being specified, in order to determine the complete assessment 
for the unit.

A summary of the models and options found to have an impact on ATEX assessment due to potential ignition sources or other 
concerns from the ATEX Essential Health and Safety Requirements, are listed below.

1. 

The plastic knob used as standard on some models, (P1, P2, P3, P4, P5, P7, 3381, 4381, 1171, and 2171) is a 
potential ignition source due to static electricity. To demonstrate otherwise, the knob must be tested to determine 
if a transferred charge is below the acceptable values in IEC 60079-0 Section 26.14 (See items 25, 27, and 28 in 
Appendix A). Until the plastic knob has been shown to be acceptable, then either the metal knob option, or a preset 
outlet pressure option is required to eliminate this ignition source (See items 45 and 64 in Tables).

2. 

The pressure gauges offered as options on a few of the regulator models (DA’s, P1-7, D, 764, 521), use a plastic 
polycarbonate window that is a potential ignition source due to static electricity. To demonstrate that the gauges are 
not a potential source of ignition, the gauges would need to be tested to determine if a transferred charge is below 
the acceptable values in IEC 60079-0 Section 26.14 or the pressure gauge supplier must provide documentation 

NOTICE

Only for Product Codes wherein hazard 
category ATEX has been selected.

Содержание 6987

Страница 1: ...s continuous such that shutdown is not readily accomplished it is recommended that an inlet block valve outlet block valve and a manual bypass valve be installed 3 Pipe unions should be installed to allow removal from piping 4 An inlet pressure gauge should be located approximately ten pipe diameters upstream and within sight An outlet pressure gauge is optional 5 All installations should include ...

Страница 2: ...ge spring at maximum flow the inlet pressure should not exceed 1 5 x 100 psig 6 9 Barg or 150 psig 10 3 Barg If it does consult factory 12 Increase flow to maximum level if possible Inlet upstream or P1 pressure should fall off Readjust setpoint as necessary at the normal flow rate 1 Start with the block valves closed A bypass valve may be used to maintain inlet pressure in the upstream system wit...

Страница 3: ...ket 11 7 Inspectpressureplate 8 fordeformationdue to over pressurization If deformed replace 8 Clean all parts to be reused according to owner s procedures NOTE On regulators originally supplied as special cleaned Option 55 maintenance must include a level of cleanliness equal to Cashco s cleaning standard S 1134 On regulators originally supplied as special cleaned Option 56 maintenance must inclu...

Страница 4: ...ve the renewal unit 17 2 Remove the piston spring button 17 3 piston 17 1 with piston o ring 19 and the piston spring 20 3 Remove the cylinder 17 2 by turning CCW 4 Inspect seating surfaces of the piston 17 1 and cylinder 17 2 If necessary relap the seating surface or replace renewal unit 17 5 Clean all parts to be reused according to owner s procedures NOTE On regulators originally supplied as sp...

Страница 5: ...range spring screwing out CCW of adjustingscrewdoesnotallowbringingpressurelevel to a stable and proper level C Replace range spring with proper lower range Contact factory D Too much proportional band rise D1 D2 Review P B rise expected Contact factory E Restricted diaphragm movement E Ensure no moisture in spring chamber at temperatures below freezing Ensure no dust or debris entering vent openi...

Страница 6: ...mn A reflectminimum parts required for inspection and rebuild Soft Goods Kit Those in column B include minimum trim replacement parts needed plus those Soft Goods parts from column A If the BOM is not available refer to the cross sectional drawings included in this manual for part identification and selection ALocalSalesRepresentativewillprovidequotation for appropriate Kit Number Price and Availa...

Страница 7: ...ew Lock Nut 6 Range Spring 7 Diaphragm Ring upper range springs only See Figure 3 8 Pressure Plate 9 Ball Bearing 10 Diaphragms 11 Diaphragm Gasket 13 Flange Bolts 17 Renewal Unit 17 1 Piston 17 2 Cylinder 17 3 Piston Spring Button 19 Piston o ring 20 Piston Spring 24 Pipe Plug 7 8 9 4 17 3 10 19 Figure 3 Basic Model 6987 Metal Seat Range Springs from 200 psig to 800 psig ITEMS NOT SHOWN 16 Name P...

Страница 8: ...dual Essential Health and Safety Requirements are listed in Table 1 Table 2 lists all of the models and options that were evaluated and along with their evaluation Models and options not listed in Table 2 should be assumed to not have been evaluated and therefore should not be selected for use in a potentially explosive environment until they have been evaluated Standard default options for each l...

Страница 9: ...llow the same requirements for the piping system Also see item 30 in Table 1 2 The system designer and users must take precautions to prevent rapid system pressurization which may raise surface temperatures of system components and tubing due to adiabatic compression of the system gas 3 Heating systems installed by the user could possibly increase the surface temperature and must be evaluated by t...

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