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Service Bulletin 

NTF? SB 026 96

Magnum Hitch Diagnostic Codes and Service Manual update
Page 11 

of 

26

7200 

SERIES HITCH CALIBRATION PROCEDURE

All 

components and harnesses must be in good working order prior to calibration.

.

.

.

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1.

2.

3.

4.

5.

6.

7.

8.

The position control potentiometer must be set to 4.85   0.1 volts DC when the position control

lever is 

at its maximum height.

Before starting the calibration process, make sure that the hitch is free to move all the way
between the cylinder’s minimum and maximum limits with no load. Make sure that no

interference exists during the movement and the back of the tractor is clear of all objects.

Calibration cannot be performed while the tractor is moving.

Calibration must be performed without a load.

Install 

CAS 1638 test box with CAS 1897 adapter harness (black) per the Service Manual section 8009

page 4. CAS 1638 test box slide switch should be in the ON position.

Only center the hitch, if error code indicates that the hitch valve (null) is not centered, see page 13 for error
codes. To center hitch valve, see Service Manual section 8009 pages 4 though 7. If hitch Null adjustment
tool CAS 2028 is used a   5 setting is acceptable. Disregard All Null tool error codes (7200 series tractors
only).

Record and clear any error codes prior to adjustment. See reading and erasing error codes on page 5 of this

bulletin.

With the ignition switch in the ON position, place the hitch position lever in the FULLY RAISED,
TRANSPORT position and the test box at position 1, set D.C. voltage to 4.85   .1 volts. Adjust the hitch
position pot in the console if needed. See Service Manual 8009 - 8 steps 16-21.

Test position pot: 

Set 

the DVM to the 2 decimal place range, do not perform test with 

the DVM in the auto

ranging mode. Move the position lever forward though the range, the voltage should smoothly drop to
approximately 1.4 volts 

D.C. 

in the fully lowered position. When moving the position lever rearward toward

the transport position the voltage should smoothly increase back to its original 4.85 volts D.C. once the
transport position is reached.

- If the voltage does not return to its original 4.85 volts D.C. or the voltage is intermittent, replace the

potentiometer.

- If the voltage goes to “0”  or above 4.85 volts, replace the potentiometer.

With the position lever fully rearward (transport position), start the engine while holding the hitch switch in the

MOMENTARY position. Release the switch when the letter 

“r”

 appears in the diagnostic display.

“C” will appear in the diagnostic display if there are no failures that will prevent calibration. If “C” does not

appear, See reading and erasing error codes on page 5 of this bulletin.

Note: If a “g”  appears during calibration, the draft pins or its wiring circuit is failed.

Note: 

In some cases a “g” may appear in the display. The hitch control module is asking “does the system

have two load sensing pins ?” Answer yes by pressing the hitch switch to the momentary position then

release. 

Normally the control module will sense two pin and not ask. See page 19 for more

information.

Press the hitch switch to the MOMENTARY position and release, “c” should appear on the diagnostic

display.

Содержание Magnum 7210

Страница 1: ...bration procedure This bulletin will cover the following items 1 General information page 2 2 General testing of the hitch system Reading and erasing error codes page 3 4 3 page 5 4 Hitch performance...

Страница 2: ...ay not show up as error codes The hitch must be recalibrated every time an hitch component is replaced or adjusted An empty hitch may move up slightly when the tractor is backed up if the load setting...

Страница 3: ...number JJA0064978 a Check battery and cab power stud located on cab floor RH console b Fuse 7 may be defective c Turn key ON and check pin 14 of the 16 pin connector for power d Bad ground to control...

Страница 4: ...ormation Electrically testing the hitch valve solenoid Disconnect the 16 pin connector from the hitch control module Test the hitch harness and solenoid resistance Solenoid spec 3 8 4 2 ohms 1 Raise s...

Страница 5: ...ve been recorded recorded first code will appear now A If any error codes have been I Toggle to UP position Toggle to DOWN position I Down momentary and release I c l Next error code Example only Repe...

Страница 6: ...responding to the various error code displays are HALT LIMP DEGRADED 2 and DEGRADED 1 each failure mode will generate different modes of operation as follows MODE OPERATIONAL HITCH FUNCTIONS HALT Hitc...

Страница 7: ...cuit failed i EEPROM failure The system cannot read calibrated values or errors HALT Tractor has not been calibrated Only appears when controller has been replaced HALT Calibrate hitch controller 1 Sh...

Страница 8: ...r El Relay primary or contacts problem Watchdog circuit problem High battery supply voltage Upper limit circuit failed Load control circuit failure 5 Both draft pin sensors failed or one draft pin sen...

Страница 9: ...er rest wire harness for damaged wires or connectors 4 Lamp circuit failure DEGRADED 1 Replace lamp lest wires to lamp for damaged wires or connectors DEGRADED 1 Capture the hitch and lower the hitch...

Страница 10: ...oller RAISE LOWER switch and position control failure LIMP Replace RAISE LOWER switch and Test position sensor wire harness Replace posrtion potentiometer Replace controller RAISE LOWER switch failure...

Страница 11: ...the test box at position 1 set D C voltage to 4 85 1 volts Adjust the hitch position pot in the console if needed See Service Manual 8009 8 steps 16 21 Test position pot Set the DVM to the 2 decimal...

Страница 12: ...full raise position Raise the hitch by pressing the hitch switch to the MOMENTARY position and releasing the switch The hitch position lever should still be in the transport position A 9 should appear...

Страница 13: ...sition command is not at maximum Raise PWM Pulse Width Modulation threshold is above 55 Raise PWM Pulse Width Modulation threshold is below 4 Full raise current detection 100 Pulse With Modulation is...

Страница 14: ...low A Replace coil 0 B Battery voltage is very high B Test tractor battery circuit output Hitch valve null out of adjustment C Valve failure C Repair or replace hitch control valve Md A Operator did n...

Страница 15: ...r leaking 9 High pressure stand by not in spec 3 Hitch will not lower A B C D E F Perform Electronic Hitch Control troubleshooting Troubleshooting hitch system page 4 Hitch drop speed control set inco...

Страница 16: ...er If hitch leaks still leaks down go to step B Testing the hitch rockshaft cylinder and the cushion relief valve 1 2 3 4 5 Lower the hitch completely Disconnect the hitch supply line to the rockshaft...

Страница 17: ...S Pin B to pin C 3 8 4 2 OHMS If the plunger in the solenoid valve is off center to the right the hitch will drift up If the plunger in the solenoid valve is off center to the left the hitch will drif...

Страница 18: ...lockout plunger spool is not shifted or moved with oil pressure when the hitch is raised The piston pump oil pressure at the left end of the spool will unseat the load check poppet to raise the hitch...

Страница 19: ...isplay will not work on 7100 series 235010A1 ELIMINATING DRAFT CONTROL FROM THE MAGNUM TRACTOR Load pins draft control can be eliminated from the tractor by simply unplugging the draft pins and reprog...

Страница 20: ...ximately to 9 1 volts D C in the fully lowered position Note To completely lower the hitch the up down switch must be double clicked and held in the momentary position Note The over all range of the r...

Страница 21: ...Pin B of the Load control potentiometer signal Pin C of the Load control potentiometer ground See secondary control panel for potentiometer spec See page 22 Pin A of the Travel control potentiometer p...

Страница 22: ...al Pin A of the Hitch position rockshaft potentiometer ground See Testing hitch potentiometer on page 20 See correction to wiring schematic on page 26 OHMS 195 000 195 000 OHMS OHMS Cab floor I d b d...

Страница 23: ...lay To terminal A of the fender mounted hitch control switches POWER SUPPLY TRACTORS ABOVE SERIAL NUMBER JJA0064978 Turn key switch ON the ignition cab relay should provide power to fuse 7 If fuse 7 i...

Страница 24: ......

Страница 25: ...7 Terminal 87 of the EDC relay supplies 12 volt power to the following To pin number 14 of the 16 pin connector To terminal 30 of the hitch enable relay To terminal 5 of the up down switch To terminal...

Страница 26: ...date Page 26 of 26 CORRECTION TO WIRING SCHEMATIC The rockshaft position sensor wiring schematic is incorrect in the Service Manual schematic found in section 4002 page 27 See below for correction INC...

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