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15

6033701-R9 EN

CL2802.eps

CL0556.ill

The following procedure is performed on attachments with 

standard (shimmed) design for contact pad and stabilizer.  

This procedure can be performed with the arms in place 

and the attachment mounted on the truck.  A Cascade 

4-Point Force Distribution Tester can also be used to verify 

the clamp force over the contact pad surface.

Extend the arms to frame width.  Lower the contact 

pads so that they just touch the floor.

Without Tester –

 Measure the distance between the 

pads in two places: at the bottom center (in-line with the 

pivot pins) and 73 cm above the pad bottom centers as 

shown.  The difference between the two measurements 

is the pad camber.

With Tester –

 First, perform Steps 1–5 on the following 

page.  Then, continue to Step 4 in this procedure.

Determine the camber required for the product being 

handled.  Refer to the Pad Camber Chart found in the 

Load Troubleshooting section (page 13).

Loosen the contact pad capscrews and nuts.

 NOTE:

  It is not necessary to remove the capscrews 

and nuts to insert the shims.

Install shims as required.  
•  Installing shims at the bottom and middle of the pad 

to provide positive camber (increase clamp force).

•  Installing shims at the top and middle of the pad to 

provide negative camber (decrease clamp force).

CAUTION:

 Use an equal number of shims on each 

contact pad.  Pad camber must be the same on both 

sides of the attachment for proper load handling.

IMPORTANT:

 If equipped with "U" shims, refer to the 

adjustment procedure, Step 7, on the following page.

CL0095.eps

1

2

3

Position contact 

pads to frame 

width

Positive 

Camber

73 mm

Negative 

Camber

Measure from 

pad centers

STANDARD (SHIMMED) DESIGN

CL5078.eps

"U" Shim

4

4

5

5

5

5

Top Shim

Contact Pad

Pad 

Capscrews 

and Nuts

Pivot 

Arm

Buttom Shim

Pad Stabilizer

Middle Shim

FOR MINIMUM POSITIVE 

CAMBER:

FOR MAXIMUM 

POSITIVE CAMBER:

Middle Shim:

Long Shim – 

One Each, 1.6 mm
"U" Shim –

One Each, 2 Places

1 mm

Middle Shim:

Long Shim – 

Two Each, 1.6 mm
"U" Shim – 

Two Each, 2 Places

1 mm

Bottom Shim:

Long Shim – 

One Each, 3.2 mm
"U" Shim –

One Each, 2 Places

2 mm

Bottom Shim:

Long Shim –

Two Each, 3.2 mm
"U" Shim – 

Two Each, 2 Places

2 mm

ADJUSTING PAD CAMBER – CARTON CLAMPS

Содержание 20G

Страница 1: ...rporation NSTALLATION INSTRUCTIONS I and PERIODIC MAINTENANCE G Series Non Revolving Clamps Includes Non Sideshifting Clamps Sideshifting Clamps Fork Positioners Independent Arm Fork Control Carton Cl...

Страница 2: ...cade for any required modifications Recommended Hydraulic Supply 1 Truck Requirements 2 Installation 3 Attachments without Arms 11 Contact Pad Extension Carton Clamps 12 Load Troubleshooting Carton Cl...

Страница 3: ...P or FORK POSITION and SIDESHIFT functions should be at least M8 with a minimum internal diameter of 7 mm Non Sideshifting A or B RH or LH THINLINE 2 port hose reel group OR C Mast single internal hos...

Страница 4: ...r Recommended 189 bar 250 bar Maximum NOTE The attachment valve has separate pressure relief control see Installation Step 11 for adjustment Truck Flow Volume Min Recommended Max 12G thru 64G 19 L min...

Страница 5: ...the nearest Cascade Service Department for assistance Unlock quick change lower mounting hooks A Remove pin and drop hooks into unlocked position B Re install pin in lower hole Attach overhead hoist...

Страница 6: ...LAMP or FORK POSITION LH SIDESHIFT Ports RH CLAMP or FORK POSITION Ports Sideshifting Double Internal Hose Reeving Sideshifting Double Hose Reels Open Sideshift Left Sideshift Right LH CLAMP or FORK P...

Страница 7: ...ck behind the attachment B Tilt forward and raise carriage into position C Engage upper mounting hooks with upper carriage bar Make sure a centering tab or hook tab engages a notch on the carriage bar...

Страница 8: ...bar install pin in upper hole locked 5 mm Max Tap tight into position 1 5 to 5 mm Max IMPORTANT Adjust lower hooks for operating clearance Lower Carriage Bar BOLT ON TYPE w EXTERNAL SIDESHIFTING 6 Tig...

Страница 9: ...noid Coil Diode Diode Knob Button Normally Open Control Lever Knob with Pushbutton SIDESHIFT PRESS BUTTON TO CLAMP CL2785 eps AC0898 eps 8 Install solenoid control knob or pushbutton switch solenoid e...

Страница 10: ...y adjust relief valve cartridges and or open internal CL line equalization orifice Refer to Step 11 Check for leaks at fittings valve manifold and cylinders Tilt Forward AUXILIARY VALVE FUNCTIONS Tilt...

Страница 11: ...n the range shown on the attachment nameplate Low Pressure High Pressure 155 bar 190 bar Rec 189 bar 250 bar Max B Install a 345 bar pressure gauge with a No 4 O ring fitting to the valve TEST port lo...

Страница 12: ...mp Supply Adjust Relief Cartridges continued Clamp Relief Adjustment Clamp Force Method Carton Clamp Attachments only A Cascade 4 Point Force Distribution Tester is required for this procedure A Exten...

Страница 13: ...d as a base to fabricate custom built arms 1 Fasten the arm bases to the arm bars Tighten the capscrews to the torque values indicated below with a drive extension tool required to clear the arm bar 2...

Страница 14: ...sion lock flange should be flush with the top of the pivot block 5 Position the lever to the top face of the pad extension lock flange 6 Adjust the lock lever to firmly clamp the lock flange to the pi...

Страница 15: ...ighten or replace Position center of load between pad pivot and backrest IF LOWER TIER OF LOAD BRIDGES DOWN OR SLIDES OUT Check for bent pads straighten or replace Check hydraulics for low supply pres...

Страница 16: ...ADS Start with neutral look for creases and adjust camber as required IF LOWER TIER OF LOAD IS CREASED Re clamp load so bottom edge is even with bot tom of pads Check for bent pads straighten or repla...

Страница 17: ...E It is not necessary to remove the capscrews and nuts to insert the shims 5 Install shims as required Installing shims at the bottom and middle of the pad to provide positive camber increase clamp fo...

Страница 18: ...ep 6 for adjustment CL5053 eps Locking Nut Capscrew Collar 8mm Allen Wrench ADJUSTA BLOCK Assembly 6 Clamp force distribution can be changed at the ADJUSTA BLOCK locations on the right hand contact pa...

Страница 19: ...are worn in any area to less than 1 5 mm thickness replace bearings Check lower mounting hooks for engagement clearance Quick Change Hooks 5 mm Max Bolt on Hooks Tight against lower carriage bar If a...

Страница 20: ...ews for proper torque values Tighten the following accessible mounting plate and lower spacer capscrews Double torque capscrews by tightening to final torque value loosen 1 2 turn then retighten Mount...

Страница 21: ...pscrews are found loose remove attachment from truck and check all mounting capscrews for proper torque values Tighten cylinder rod end anchor capscrews 12G 18G 275 Nm 28G 110 Nm 36G 90 Nm 44G 275 Nm...

Страница 22: ...RUCK IS H MARKS VINNU R STINGUR NO MAKSIMALT DRIFTSTRYKK TR MAKSIMUM LETME BASINCI EL IT PRESSIONE MASSIMA DI ESERCIZIO PL MAKSYMALNE CI NIENIE ROBOCZE ZH ES PRESI N DE FUNCIONAMIENTO M XIMA JA PT PRE...

Страница 23: ...SKAT T AUTOIEKR V JA TEHNISKO DATU PL KSN TI IR J IEV RO AUTOIEKR V JA UN UZKARES IEK RTAS KOP J CELTSP JA MT IL KAPA IT TAT TRAKK U TAT TAG MIR IMQABBAD MIEG U TISTA TKUN INQAS MILL KAPA IT MURIJA T...

Страница 24: ...777 Fax 905 629 7785 Cascade do Brasil Pra a Salvador Rosa 131 141 Jordan polis S o Bernardo do Campo SP CEP 09891 430 Tel 55 13 2105 8800 Fax 55 13 2105 8899 EUROPE AFRICA Cascade Italia S R L Europe...

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