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11

6033701-R9 EN

ATTACHMENTS WITHOUT ARMS

CL2532.eps

CL2624.eps

CL0456.eps

Model

A

B

C

D

20G

28G

14 mm

13 mm

11.3 mm

90 mm

36G

44G

52G

64G

70G

77G

17 mm

13 mm

14.5 mm

90 mm

CAUTION:

  Weld fabricated arms to the 

arm bases

 only.  

Do not weld or bolt special built arms or forks directly to 

the 

arm bars

.

The arm base material is AISI C-1020 HR with the following 

specifications:
•  TENSILE STRENGTH – 420 mPa min.
•  YIELD STRENGTH – 300 mPa min.
•  CARBON CONTENT – 23% max.

CAUTION:

  The surface flatness of the arm base must 

remain within 0.25 mm in capscrew area and arm must 

slide manually.

WARNING:

 Cascade requires that a 

qualified or certified welder experienced 

in this type of fabrication be used for best 

quality.

Attachments without arms are supplied with two arm bases.  

Special forks can be welded directly to the arm bases or 

they can be used as a base to fabricate custom built arms.

1

  Fasten the arm bases to the arm bars.  Tighten the 

capscrews to the torque values indicated below with  

a drive extension tool*, required to clear the arm bar:

 

20G, 28G –

 275 Nm

 

36G, 44G, 52G – 

535 Nm

64G, 70G, 77G – 

585 Nm

  

 

IMPORTANT:

  Be careful not to damage the arm bar.  

Premature bearing failure will occur.

  Drive extension tool dimensions are provided to 

fabricate the tool from an Allen wrench.  Do not use 

mild steel hex stock which will not withstand the torque 

value required.

2

  Place the rod ends on the cylinder rods.  Install the split 

ring keepers.

3

  Install the anchor bar through the cylinder rod end 

and fasten to the arm anchor.  Tighten the anchor bar 

capscrews as follows:

Standard Attachments

20G – 

63 Nm

28G, 36G – 

90 Nm

44G, 52G, 64G, 70G, 77G – 

225 Nm

Attachments with External Sideshift

20G – 

63 Nm

28G, 36G – 

90 Nm

44G – 

274 Nm

52G, 64G, 70G, 77G – 

225 Nm

A

B

C

D

63

Arm Bar

Arm Base

Drive Adapter

Hex

*

  Cascade Drive Extension Tool Part Numbers:  

  6040284 (14 mm hex), 6040285 (17 mm hex).

1

2

3

Split

Ring 

Keepers

Содержание 20G

Страница 1: ...rporation NSTALLATION INSTRUCTIONS I and PERIODIC MAINTENANCE G Series Non Revolving Clamps Includes Non Sideshifting Clamps Sideshifting Clamps Fork Positioners Independent Arm Fork Control Carton Cl...

Страница 2: ...cade for any required modifications Recommended Hydraulic Supply 1 Truck Requirements 2 Installation 3 Attachments without Arms 11 Contact Pad Extension Carton Clamps 12 Load Troubleshooting Carton Cl...

Страница 3: ...P or FORK POSITION and SIDESHIFT functions should be at least M8 with a minimum internal diameter of 7 mm Non Sideshifting A or B RH or LH THINLINE 2 port hose reel group OR C Mast single internal hos...

Страница 4: ...r Recommended 189 bar 250 bar Maximum NOTE The attachment valve has separate pressure relief control see Installation Step 11 for adjustment Truck Flow Volume Min Recommended Max 12G thru 64G 19 L min...

Страница 5: ...the nearest Cascade Service Department for assistance Unlock quick change lower mounting hooks A Remove pin and drop hooks into unlocked position B Re install pin in lower hole Attach overhead hoist...

Страница 6: ...LAMP or FORK POSITION LH SIDESHIFT Ports RH CLAMP or FORK POSITION Ports Sideshifting Double Internal Hose Reeving Sideshifting Double Hose Reels Open Sideshift Left Sideshift Right LH CLAMP or FORK P...

Страница 7: ...ck behind the attachment B Tilt forward and raise carriage into position C Engage upper mounting hooks with upper carriage bar Make sure a centering tab or hook tab engages a notch on the carriage bar...

Страница 8: ...bar install pin in upper hole locked 5 mm Max Tap tight into position 1 5 to 5 mm Max IMPORTANT Adjust lower hooks for operating clearance Lower Carriage Bar BOLT ON TYPE w EXTERNAL SIDESHIFTING 6 Tig...

Страница 9: ...noid Coil Diode Diode Knob Button Normally Open Control Lever Knob with Pushbutton SIDESHIFT PRESS BUTTON TO CLAMP CL2785 eps AC0898 eps 8 Install solenoid control knob or pushbutton switch solenoid e...

Страница 10: ...y adjust relief valve cartridges and or open internal CL line equalization orifice Refer to Step 11 Check for leaks at fittings valve manifold and cylinders Tilt Forward AUXILIARY VALVE FUNCTIONS Tilt...

Страница 11: ...n the range shown on the attachment nameplate Low Pressure High Pressure 155 bar 190 bar Rec 189 bar 250 bar Max B Install a 345 bar pressure gauge with a No 4 O ring fitting to the valve TEST port lo...

Страница 12: ...mp Supply Adjust Relief Cartridges continued Clamp Relief Adjustment Clamp Force Method Carton Clamp Attachments only A Cascade 4 Point Force Distribution Tester is required for this procedure A Exten...

Страница 13: ...d as a base to fabricate custom built arms 1 Fasten the arm bases to the arm bars Tighten the capscrews to the torque values indicated below with a drive extension tool required to clear the arm bar 2...

Страница 14: ...sion lock flange should be flush with the top of the pivot block 5 Position the lever to the top face of the pad extension lock flange 6 Adjust the lock lever to firmly clamp the lock flange to the pi...

Страница 15: ...ighten or replace Position center of load between pad pivot and backrest IF LOWER TIER OF LOAD BRIDGES DOWN OR SLIDES OUT Check for bent pads straighten or replace Check hydraulics for low supply pres...

Страница 16: ...ADS Start with neutral look for creases and adjust camber as required IF LOWER TIER OF LOAD IS CREASED Re clamp load so bottom edge is even with bot tom of pads Check for bent pads straighten or repla...

Страница 17: ...E It is not necessary to remove the capscrews and nuts to insert the shims 5 Install shims as required Installing shims at the bottom and middle of the pad to provide positive camber increase clamp fo...

Страница 18: ...ep 6 for adjustment CL5053 eps Locking Nut Capscrew Collar 8mm Allen Wrench ADJUSTA BLOCK Assembly 6 Clamp force distribution can be changed at the ADJUSTA BLOCK locations on the right hand contact pa...

Страница 19: ...are worn in any area to less than 1 5 mm thickness replace bearings Check lower mounting hooks for engagement clearance Quick Change Hooks 5 mm Max Bolt on Hooks Tight against lower carriage bar If a...

Страница 20: ...ews for proper torque values Tighten the following accessible mounting plate and lower spacer capscrews Double torque capscrews by tightening to final torque value loosen 1 2 turn then retighten Mount...

Страница 21: ...pscrews are found loose remove attachment from truck and check all mounting capscrews for proper torque values Tighten cylinder rod end anchor capscrews 12G 18G 275 Nm 28G 110 Nm 36G 90 Nm 44G 275 Nm...

Страница 22: ...RUCK IS H MARKS VINNU R STINGUR NO MAKSIMALT DRIFTSTRYKK TR MAKSIMUM LETME BASINCI EL IT PRESSIONE MASSIMA DI ESERCIZIO PL MAKSYMALNE CI NIENIE ROBOCZE ZH ES PRESI N DE FUNCIONAMIENTO M XIMA JA PT PRE...

Страница 23: ...SKAT T AUTOIEKR V JA TEHNISKO DATU PL KSN TI IR J IEV RO AUTOIEKR V JA UN UZKARES IEK RTAS KOP J CELTSP JA MT IL KAPA IT TAT TRAKK U TAT TAG MIR IMQABBAD MIEG U TISTA TKUN INQAS MILL KAPA IT MURIJA T...

Страница 24: ...777 Fax 905 629 7785 Cascade do Brasil Pra a Salvador Rosa 131 141 Jordan polis S o Bernardo do Campo SP CEP 09891 430 Tel 55 13 2105 8800 Fax 55 13 2105 8899 EUROPE AFRICA Cascade Italia S R L Europe...

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