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Table of Contents

Model PH61

Table of Contents - Page 2

Section 6

Operating Procedures

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Equipment Set Up

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Daily Closing Procedures

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Daily Opening Procedures

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Syrup System

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Closing Procedures

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Draining Product From the Freezing Cylinder

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Brush Cleaning

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sanitizing the Syrup Systems

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 7

Important: Operator Checklist

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

During Cleaning and Sanitizing

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting Bacterial Count:

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Regular Maintenance Checks:

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Winter Storage

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 8

Troubleshooting Guide

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 9

Parts Replacement Schedule

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 10

Parts List

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wiring Diagrams

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Note: Continuing research results in steady improvements; therefore, information
in this manual is subject to change without notice.

August, 2007 Taylor

The word Taylor and the Crown design
are registered trademarks in the United States
of America and certain other countries.

Taylor Company
a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072

Содержание PH61

Страница 1: ...Model PH61 Heat Treatment Shake Freezer Operating Instructions 048119 M 7 31 07 ...

Страница 2: ...del Number Serial Number Electrical Specs Voltage Cycle Phase Maximum Fuse Size A Minimum Wire Ampacity A E August 2007 Taylor All rights reserved 048119 M The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries Taylor Company a division of Carrier Commercial Refrigeration Inc 750 N Blackhawk Blvd Rockton IL 61072 ...

Страница 3: ...To the Operator 4 Compressor Warranty Disclaimer 5 Section 3 Safety 6 Section 4 Operator Parts Identification 8 PH61 Exploded View 8 Beater and Door Assembly 10 X57028 14 Pump A Mix Simplified 12 Accessories 13 X44127 Brush A Package HT 14 Syrup Tank 15 Section 5 Important To the Operator 16 Symbol Definitions 16 Power Switch 17 Liquid Crystal Display 17 Indicator Lights 17 Reset Mechanism 17 Oper...

Страница 4: ... Bacterial Count 51 Regular Maintenance Checks 51 Winter Storage 52 Section 8 Troubleshooting Guide 53 Section 9 Parts Replacement Schedule 59 Section 10 Parts List 60 Wiring Diagrams 73 Note Continuing research results in steady improvements therefore information in this manual is subject to change without notice E August 2007 Taylor All rights reserved 048119 M The word Taylor and the Crown desi...

Страница 5: ...s poor performance or damage to the equipment Note All repairs must be performed by an authorized Taylor Service Technician This unit has many sharp edges that can cause severe injuries Site Preparation Review the area the unit is to be installed in before uncrating the unit making sure that all possible hazards the user or equipment may come into have been addressed Air Cooled Units Air cooled un...

Страница 6: ...ccordance with the existing local codes Please contact your local authorities FOLLOW YOUR LOCAL ELECTRICAL CODES Each freezer requires one power supply Check the data label on the freezer for fuse circuit ampacity and electrical specifications Refer to the wiring diagram provided inside of the electrical box for proper power connections CAUTION THIS EQUIPMENT MUST BE PROPERLY GROUNDED FAILURE TO D...

Страница 7: ...ammable with an Ozone Depleting Potential ODP of zero 0 However any gas under pressure is potentially hazardous and must be handled with caution NEVER fill any refrigerant cylinder completely with liquid Filling the cylinder to approximately 80 will allow for normal expansion Refrigerant liquid sprayed onto the skin may cause serious damage to tissue Keep eyes and skin protected If refrigerant bur...

Страница 8: ...ults in steady improvements therefore information in this manual is subject to change without notice When your machine is delivered or if it has been in the OFF position for more than 24 hours disassemble the freezer following procedures found on page 47 Follow assembly procedures on page 25 to re assemble your machine Dairy products are susceptible to bacterial contamination due to improper produ...

Страница 9: ...wn to any technician he employs It should also be noted that Taylor does not warrant the refrigerant used in its equipment For example if the refrigerant is lost during the course of ordinary service to this machine Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms Taylor does have the obligation to recommend a suitable replacement if the o...

Страница 10: ...stributor for service S Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3mm installed in the external installation S Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA particula...

Страница 11: ...w handle is closed automatically by the portion control device and that the white spot is visible WARNING This freezer must be placed on a level surface Failure to comply may result in personal injury or equipment damage Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly Please refer to the cleaning section of this manual for ...

Страница 12: ...8 Model PH61 Operator Parts Identification Section 4 Operator Parts Identification PH61 Exploded View Figure 1 ...

Страница 13: ... Upper R 056013 10 Trim Rear Corner R 045517 Trim Rear Corner L 045516 11 Panel Lower Side R 034680 12 Screw 1 4 20 x 3 8 011694 ITEM DESCRIPTION PART NO 13 Fastener Clip 045865 14 Tray Drip 14 7 8 L 013690 15 Shield Splash 022763 16 Panel A Front X55436 17 Pan A Drip X28142 Guide A Drip Pan X45386 18 Panel A Lower Side X24397 SER 19 Decal Dec 052280 20 Display Liquid Crystal X38062 SER 21 Panel U...

Страница 14: ...10 Model PH61 Operator Parts Identification 091216 Beater and Door Assembly Figure 2 ...

Страница 15: ... 055605 5 O RING FREEZER DOOR 033493 6 DOOR A 1 SPT 4 FLV HT X55724 SER 7 HANDSCREW STUD NUT 034034 8 O RING PIVOT PIN 016272 9 PIN A PIVOT X22820 10 HANDLE DRAW VALVE 034003 ITEM DESCRIPTION PART NO 11 VALVE A DRAW X42210 12 O RING DRAW VALVE 020571 13 SEAL SPINNER SHAFT 036053 14 SPINNER DRIVEN 034054 15 BLADE A SPINNER X41895 16 CAP RESTRICTOR 033107 17 BEATER A SHAKE X50958 18 PLUG SYRUP HOLE ...

Страница 16: ... 4 O RING 2 1 8 OD RED 020051 5 CAP VALVE 056873 14 6 GASKET SIMPLIFIED PUMP VALVE 053527 7 ADAPTOR MIX INLET SHAKE BLUE 054944 8 O RING 11 16 OD RED 016132 ITEM DESCRIPTION PART NO 9 PIN COTTER 044731 10 SHAFT A DRIVE MIX PUMP HOPPER X41947 10a CRANK DRIVE 039235 10b SHAFT DRIVE 041948 10c O RING DRIVE SHAFT 048632 10d O RING 1 3 4 008904 11 CLIP MIX PUMP RETAINER 044641 12 TUBE A FEED HOPPER SHA...

Страница 17: ...2 LUBRICANT TAYLOR HI PERF 048232 3 PAIL MIX 10 QT 013163 4 BOTTLE A SQUEEZE X45080 5 TOOL SHAFT DRIVE PUMP HPR LVB 047919 6 TOOL SHAFT DRIVE PUMP HPR 057167 7 TOOL SEAL INSTALL REMOVE 035460 ITEM DESCRIPTION PART NO KIT A PARTS TRAY SIMPL PMP Consists of 056525 044118 Trays see parts list page NO TAG X58447 KIT A ACCESSORY PH61 Consists of X44797 Agitator X54704 Cap 033107 Cap Restrictor 041923 O...

Страница 18: ...LVB 0 3 9 7 1 9 Y ellow Bristle 1 1 2 3 4 5 6 7 8 9 054068 Pump Spout 10 045079 3 3 4 Figure 5 ITEM DESCRIPTION PART NO 1 Black Bristle Brush 013071 2 Double End Brush 013072 3 White Bristle Brush 1 x 2 013073 4 White Bristle Brush 1 1 2 x 3 014753 5 White Bristle Brush 1 2 x 3 033059 ITEM DESCRIPTION PART NO 6 Brush Set 3 050103 7 Yellow Bristle Brush 039719 8 White Bristle 3 x 7 023316 9 Brush P...

Страница 19: ...441 7 1d 1 O RING 291 ID 018550 1e WASHER 1 4 FLARE 018595 2 PLUG Q D C02 021077 3 SOCKET QD C02 021524 ITEM DESCRIPTION PART NO 4 SOCKET QD LIQ 90 DEG 021026 4a RESTRICTOR SYRUP 030917 4b GASKET RUBBER 023551 5 O RING 5 8 OD 016030 6 PLUG QD LIQ 021081 6a VALVE A QD PLUG 021081 2 6b INSERT QD PLUG VALVE 021081 1 7 DECAL SET OF 4 SYRUP FLAV 021523 8 DECAL SYRUP TANK 045533 1 DUAL SUPPLIER ORDER AS...

Страница 20: ...mmunicate in the International arena the words on many of our operator switches and buttons have symbols to indicate their functions Your Taylor equipment is designed with these International symbols The following chart identifies the symbol definitions used on the operator switches OFF POWER ON CALIBRATE WASH PUMP AUTO MENU MIX LOW MIX OUT HEAT MODE CLEAN MANUALLY BRUSH CLEAN CHOCOLATE STRAWBERRY...

Страница 21: ... freezer is in the process of a heat cycle CLEAN MANUALLY When the CLEAN MANUALLY light is flashing it indicates that the machine must be disassembled and brush cleaned within 24 hours When all four indicator lights are flashing this signifies a locked condition Once a hard lock condition has been remedied two lights will remain flashing until the mix low and mix out conditions have been satisfied...

Страница 22: ...et and the five minutes expire the screen will change to the second screen which is the standard power switch OFF screen POWER SWITCH OFF TIME 4 40 HOPPER 62 1 BARREL 67 7 POWER SWITCH OFF UNIT CLEANED When the power switch is set in the ON position the system mode of operation screen is displayed In this example the machine is ON but no mode of operation has been selected The second line of the d...

Страница 23: ... showing the machine in the STANDBY mode The machine may now be placed in the AUTO mode or left in the STANDBY mode MODE STANDBY HOPPER TEMP 41 0 F BRUSH CLEAN ON MM DD Hard Lock There are two causes for a hard lock 1 Fourteen days have elapsed since the last brush cleaning The following screen will be displayed 14 DAY TIMEOUT CLEANING REQ D FREEZER LOCKED PRESS SEL KEY 2 There has been a thermist...

Страница 24: ...E FREEZER LOCKED PRESS SEL KEY If the temperature of the product has not fallen below 41_F 5_C by the end of the COOL cycle the following screen will appear PRODUCT OVER TEMP FREEZER LOCKED PRESS SEL KEY Press the SEL key to advance to the next display When one of these messages appears automatic freezer operation cannot take place until the freezer is disassembled and brush cleaned or has complet...

Страница 25: ...in the ON position Clear the tone 4 COMP ON TOO LONG Place the power switch in the OFF position Call service technician Clear the tone 5 HOPPER THERM BAD Place the power switch in the OFF position Call service technician 6 BARREL THERM BAD Place the power switch in the OFF position Call service technician 7 GLYCOL THERM BAD Place the power switch in the OFF position Call service technician 8 HOPPE...

Страница 26: ...he control clock for daylight saving time To disable the Daylight Saving Time feature touch the DOWN arrow to move the arrow to Disable Then touch the SEL key to save the new setting Screen D is SYSTEM INFORMATION The first screen will indicate the software version used in the unit SOFTWARE VERSION PH61 Control UVC2 Version 2 00 SEL Press the SEL key to view the second screen of the SYSTEM INFORMA...

Страница 27: ... cycle data will be shown first press the plus key to scroll through the remaining heat cycle displays If a heat treatment cycle failure should occur a 2 character message will appear on the second line of the screen Press the SEL key once to return to the OPERATOR MENU Listed below are the variable messages which could appear HT Failure in the heating phase CL Failure in the cooling phase TT Fail...

Страница 28: ...failures occur for multiple reasons When this occurs a page will be generated for each reason Press the SEL key once to return to the Operator Menu or twice to return to the Main Screen LOCKOUT HISTORY 1 7 21 07 02 08 SOFTLOCK ABORT SEL Screen I is the SERVICE MENU This screen can only be accessed by a service technician Screen J is the STANDBY MODE To place the freezer in the STANDBY mode move th...

Страница 29: ...or need information to get to the starting point in our instructions turn to the Closing Procedures on page 45 and start there Freezing Cylinder Assembly Make sure the power switch is in the OFF position Failure to follow this instruction may result in severe personal injury from hazardous moving parts With the parts tray available Step 1 Before installing the shake beater drive shaft lubricate th...

Страница 30: ...ft fits into the drive coupling without binding See Figure 9 Figure 9 Step 3 Check scraper blades for any nicks or signs of wear If any nicks are present replace the blades Note Scraper blades should be replaced every 6 months Step 4 If blades are in good condition place each scraper blade over the holding pins on the beater assembly See Figure 10 Figure 10 Note The holes in the scraper blade must...

Страница 31: ...mbly Inspect draw valve o rings for cuts or nicks Replace if cut or nicked If draw valve o rings are in good condition slide the 2 o rings into the grooves of the draw valve and lubricate See Figure 14 Figure 14 Step 9 Lubricate the outer diameter of the spinner shaft seal Fill the cups on each end of the seal with lubricant Insert the spinner shaft seal into the bottom of the draw valve as far as...

Страница 32: ...ing of the draw valve until it snaps into place See Figure 17 Figure 17 Step 12 Lubricate the inside of the freezer door spout top and bottom See Figure 18 Figure 18 Step 13 Insert the draw valve spinner assembly from the bottom until the slot in the draw valve which accepts the draw handle comes into view See Figure 19 Figure 19 Step 14 Install and lubricate the pivot pin o ring See Figure 20 Fig...

Страница 33: ...ft from the bottom into the center of the driven spinner and up through the draw valve cavity until the shaft appears at the top of the draw valve The spinner blade must be aligned and engaged to the driven spinner at the bottom This allows the spinner shaft to raise high enough to be engaged into the spinner coupling at the top See Figure 23 Figure 23 Step 18 Raise the locking collar of the spinn...

Страница 34: ...ut See Figure 26 Figure 26 Mix Hopper Assembly With the parts trays available Step 1 Inspect the rubber pump parts O rings and gasket must be in 100 good condition for the pump and entire machine to operate properly The o rings and gasket cannot properly serve their intended function if nicks cuts or holes in the material are present Replace any defective parts immediately and discard the old Step...

Страница 35: ...re 28 Step 4 Insert the piston into the retaining pin hole end of the pump cylinder See Figure 29 15118 Figure 29 Step 5 Assemble the valve cap Slide the red o ring into the groove of the valve cap DO NOT lubricate the o ring See Figure 30 15109 Figure 30 Step 6 Slide the pump valve gasket into the holes on the cap DO NOT lubricate the gasket See Figure 31 15110 Figure 31 ...

Страница 36: ... positioned into the notch located at the end of the pump cylinder Step 9 Secure the pump parts in position by sliding the retaining pin through the cross holes located at one end of the pump cylinder See Figure 34 Figure 34 Note The head of the retaining pin should located at the top of the pump when installed Step 10 Assemble the feed tube assembly Slide the check ring into the groove of the fee...

Страница 37: ...ng See Figure 37 Figure 37 Step 13 Slide the large black o ring and the two smaller black o rings into the grooves on the drive shaft Thoroughly lubricate the o rings and shaft DO NOT lubricate the hex end of the shaft See Figure 38 Figure 38 Step 14 Install the hex end of the drive shaft into the drive hub at the rear wall of the mix hopper See Figure 39 Figure 39 Note For ease in installing the ...

Страница 38: ...at the rear of the mix hopper To position the pump on the drive hub align the drive slot in the piston with the drive crank of the drive shaft Secure the pump in place by slipping the pump clip over the collar of the pump making sure the clip fits into the grooves in the collar See Figure 40 Figure 40 Step 6 Note Install the pump end of the mix feed tube and secure with the cotter pin Failure to f...

Страница 39: ...e sanitary conditions are maintained brush clean each item for a total of 60 seconds repeatedly dipping the brush in sanitizing solution Step 18 With the syrup port brush brush each syrup port hole 10 to 15 times Dip the brush in sanitizing solution before brushing each port Step 19 Fill the squeeze bottle with sanitizing solution With a pail beneath the door insert the tube end of the squeeze bot...

Страница 40: ...ezer IMPORTANT When drawing product allow the draw handle to close automatically Manually closing the draw handle will damage the syrup valve and cause serious syrup flavor carryover Daily Closing Procedures This procedure must be done at the close of business The function of the Heat Treatment Cycle is to destroy bacteria by raising the temperature of the mix in the freezing cylinder and the hopp...

Страница 41: ...approved 100 PPM cleaning solution example Kay 5 or Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 6 Brush clean the parts Step 7 Place the restrictor cap front drip tray shake cup holder and splash shield on a clean dry surface to air dry overnight or until the heating cycle is complete Step 8 Prepare a small amount of an approved 100 PPM sanitizing solution example ...

Страница 42: ...h syrup port and squeeze the bottle firmly This action will force solution out of the adjacent port and down around the spinner This procedure should be performed for at least 10 seconds per port See Figure 51 Figure 51 Step 15 Place the spout cap o ring in the spout cap Fill the spout cap with sanitizing solution While holding the draw valve closed install the spout cap over the end of the door s...

Страница 43: ... cycle has started it cannot be interrupted The heating cycle will take a maximum of 4 hours to complete with a full hopper DO NOT attempt to draw product or disassemble the unit during the HEAT cycle The product is hot and under extreme pressure When the heating cycle is complete the control will return to the STANDBY mode Daily Opening Procedures Evaluate the condition of LED s lights and screen...

Страница 44: ...p 5 With the syrup port brush brush each syrup port hole 10 to 15 times Dip the brush in sanitizing solution before brushing each port See Figure 56 Figure 56 Step 6 Fill the squeeze bottle with sanitizing solution With a pail beneath the door insert the tube end of the squeeze bottle into the syrup port and squeeze the bottle firmly This action will force solution out of the adjacent port and dow...

Страница 45: ... The syrup tanks are located in the lower front syrup compartment The syrup lines are color spiral wrapped Be sure to match the color wrapped syrup line to the correct syrup flavor See Figure 60 Figure 60 Note Vanilla and strawberry syrup lines use restrictors at the syrup tank quick disconnect connection to maintain proper calibration If thin viscosity syrups are used in the special tank it will ...

Страница 46: ...syrup tanks Step 2 Calibrating the syrup flow must be done on a daily basis It is vital that the correct amount of syrup be incorporated into the mix to obtain a quality shake The cause of too thin shakes is often too much syrup The cause of too thick shakes is often too little syrup To determine the rate of syrup flow you will need a syrup sampler and a calibration cup indicating fluid ounces The...

Страница 47: ...Figure 68 Figure 68 Hold the small portion of the calibrating cup under the syrup line with the syrup sampler Press the CAL key Press the AUTO key to check the rate of syrup flow After 5 seconds the flow of syrup will automatically stop If the amount of syrup received is 1 fl oz 30 ml the syrup is properly calibrated See Figure 69 Figure 69 Step 3 Adjusting the syrup pressure If the amount of syru...

Страница 48: ...h additional syrup line Step 4 Remove the syrup sampler Lightly lubricate the o ring on each syrup line fitting See Figure 71 Figure 71 Attach the syrup lines to the freezer door Insert the syrup line fitting into the syrup port in the freezer door The flat side of the syrup line fitting must be aligned with the pin in the syrup port Rotate the syrup line fitting upward to lock in place See Figure...

Страница 49: ...aside for cleaning later with all parts Step 3 Remove the hopper cover and agitator Take these parts to the sink to wash rinse and sanitize Step 4 With a pail under the door spout press the WASH and PUMP keys Open the draw valve and start to drain the product from the freezing cylinder and mix hopper See Figure 74 Figure 74 Step 5 When the flow of product stops press the WASH and PUMP keys cancell...

Страница 50: ...Stera SheenR USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 2 Pour the cleaning solution into the hopper and allow it to flow into the freezing cylinder Step 3 Using the white hopper brush clean the mix hopper mix level sensing probes and the outside of the agitator drive shaft housing Using the double ended brush clean the mix inlet hole Note Do not brush clean the mix inlet hol...

Страница 51: ...lean have not been met the time displayed will remain at 5 00 minutes POWER SWITCH OFF OUT TIME 4 40 OUT 68 5 HOPPER 62 1 69 5 BARREL 67 7 Figure 79 When all the requirements for a brush cleaning are met and the five minutes expire the screen will change to the second screen which is the standard power switch OFF screen See Figure 80 POWER SWITCH OFF UNIT CLEANED Figure 80 When the power switch is...

Страница 52: ...s more than one o ring to be removed always remove the rear o ring first This will allow the o ring to slide over the forward o rings without falling into the open grooves Step 8 From the pump cylinder remove the retaining pin valve cap piston and the feed tube Remove all o rings and the check ring Step 9 Remove the pump drive shaft from the drive hub in the rear wall of the mix hopper Step 10 Rem...

Страница 53: ...ter flushing the syrup lines Step 1 Sanitizing the syrup tanks Pull back on the collar of the quick disconnect fitting of the air line Allow the air pressure to dissipate from the syrup tank Disconnect the syrup line Remove the syrup tank from its compartment Remove the syrup tank lid by lifting up on the locking lever and discard the remaining syrup Rinse the syrup tank with clean warm water Prep...

Страница 54: ...age will appear on the LCD Press the WASH key Flush the syrup line until the solution runs clear Press the CAL key to stop the flow of sanitizing solution Note This procedure will thoroughly clean the syrup lines and prevent bacteria build up Turn the syrup tank with the sanitizing solution upside down Press the CAL key Press the WASH key to clear the syrup line of any remaining sanitizer When the...

Страница 55: ...he syrup lines at least once a week j 8 Temperature of mix in mix hopper and walk in cooler should be below 40_F 4 4_C j 9 Discard remaining mix from freezer during Closing Procedures Regular Maintenance Checks j 1 Rotate scraper blades to allow both sides of the knife edge to wear evenly This will contribute to self sharpening and help maintain fast efficient freezing j 2 Replace scraper blades t...

Страница 56: ...ers disconnect the water supply Use air pressure to blow out any water remaining in the condensers This is extremely important Failure to follow this procedure may cause severe and costly damage to the refrigeration system Your local Taylor Distributor can perform this service for you Wrap detachable parts of the freezer such as beater assembly and freezer door and place in a protected dry place R...

Страница 57: ...starting the HEAT cycle The freezer must now be disassembled and brush cleaned The agitator is not rotating The agitator must be cleaned before starting the HEAT cycle Disassemble the freezer and brush clean An equipment fault has occurred See Screen H in the Operator s Menu to determine the cause Hard lock message appears on the LCD A barrel or hopper thermistor is faulty Call a service technicia...

Страница 58: ...inder and re prime the machine Air mix pump incorrectly assembled Follow assembly procedures carefully The viscosity control is set too cold Call service technician Freeze up in mix inlet hole Call service technician Product is too soft Too much syrup 1 fl oz 30 ml in 5 seconds Calibrate syrups Outdrawing capacity of freezing cylinder Continuous draw rate is approximately one 16 oz 473 ml shake by...

Страница 59: ...is collecting on top of the freezer door The top o ring on draw valve is improperly lubricated or worn Lubricate properly or replace the o ring Excessive mix leakage from the bottom of door spout Bottom o ring on draw valve is improperly lubricated or worn Lubricate properly or replace the o ring Excessive mix leakage into the long drip pan The seal on drive shaft is improperly lubricated or worn ...

Страница 60: ...to blend mix and syrup Flexible coupling is broken Call service technician Pin is missing in quick disconnect of spinner coupling Call service technician Spinner motor is out on thermal overload Allow the spinner motor to cool Also check lubrication on spinner shaft Properly align the motor and lubricate properly Large adjustments are necessary to receive 1 fl oz 30 ml in 5 seconds Syrup lines are...

Страница 61: ...ar the fault Air compressor runs too often for normal usage Air leak in the system Use a soap solution to locate the leak and repair Liquid Crystal Display is blank Machine is unplugged Plug into wall receptacle Circuit breaker is OFF or blown fuse Turn the circuit breaker ON or replace the fuse and clear the fault Component failure Call service technician LCD intensity needs adjusting Call servic...

Страница 62: ...ed Disassemble and clean the syrup valves Flush syrup lines with warm water and sanitize weekly The syrup valve plunger is stuck Disassemble and clean the syrup valve Shakes have air bubbles in them Syrup valves are clogged Disassemble and clean the syrup valves Mix low and mix out probes are not functioning Milkstone build up in the hopper Clean hoppers thoroughly ...

Страница 63: ...Shaft Seal X Freezer Door O Ring Shake X Front Bearing X Draw Valve O Ring X Spinner Shaft Seal Shake X Pivot Pin O Ring X Restrictor Cap Shake X Mix Feed Tube O Ring X Pump O Ring X Mix Inlet Tube O Ring X Mix Feed Tube Check Ring X Air Inlet Fitting Seal X Pump Drive Shaft O Ring X Pump Valve Gasket X Brush A Package HT SS Inspect Replace if Necessary Minimum ...

Страница 64: ... SEAL 028992 1 000 NUT BRASS BEARING 028991 1 000 O RING 1 2OD X 070W 024278 2 000 WASHER BEARING LOCK 012864 1 000 BEATER A 7QT FLUTED BLADE X50958 1 103 REPLACES X42315 USE W 050985 BEATER SHAFT 113 BLADE SCRAPER FCB PRESSURE 16 041103 2 000 BELT RD 3 16 GREEN 062191 4 1 000 BELT V 4L400 007590 1 000 BLADE A SPINNER ALUMINUM HT X41895 1 103 BLOCK TERMINAL 3P 039423 2 103 BLOCK TERMINAL 3P 25 SPA...

Страница 65: ... 14 000 GLYCOL HOSE COLLAR HOLDING 019481 2 103 CUP DISPENSER SCREW 001086 2 000 COMPRESSOR M63B203DBDB 062274 33 1 512 208 230V 60HZ 3PH K6050000 UP BRISTOL GROMMET COMPRESSOR MOUNTING 037428 4 000 SLEEVE MOUNTING COMP 039924 4 000 COMPRESSOR AH7513Z AH245RT 047520 1 512 J4048006 K6040000 HP62 F FRENCH BUILT J909000 UP 80 GROMMET COMPRESSOR MOUNT AH 039923 4 000 J4048006 UP HP62 80 SLEEVE MOUNTIN...

Страница 66: ...0 PIN RETAINING HOPPER COVER 043934 4 103 CUP DIVIDED SYRUP 017203 1 000 CYLINDER AIR 1 1 6 BORE X 1 IN 032999 1 103 DRAW HANDLE SHUT OFF CAP AIR CYLINDER PORTION CTRL 045975 1 103 SCREW 8 32 X 1 4 ALLEN SET 043603 1 000 DECAL DEC TAYLOR PH61 NEW 052280 1 000 J8120000 UP ON POSITION ON RIGHT SIDE 137 DECAL MAG CLOSING CHECKLIST 044309 1 000 DECAL INST CLN DAY HT SHK 045271 1 000 DECAL INST CLN HT ...

Страница 67: ... 4 033944 2 000 DRYER FILTER HP62 3 8 X 1 4S 048901 1 000 DVD OPS TRAINING VIDEO PH61 049663 DVD 1 000 FASTENER CLIP 1 4 20 U TYPE 045865 10 000 FILTER CORCOM 6EH1 040140 001 1 103 FILTER INLINE GLYCOL 40 MICRON 041670 1 103 ARMAFLEX BOOT USE 047490 4 5 047490 4 5 1 000 FLUID A HEAT TRANSFER X39667 1 000 FUSE 15 AMP IN LINE NON DELAY 045293 1 000 045606 HOLDER GASKET SYRUP DOOR 045326 1 000 GEAR A...

Страница 68: ...8 32 X 3 16 ALLEN SET 006812 2 000 KIT A BRUSH HT X44127 1 000 BRUSH 1 2 DIA 033059 1 000 BRUSH DOUBLE ENDED PUMP FEED T 013072 1 000 BRUSH DRAW VALVE 1 ODX2 X17 L 013073 1 000 BRUSH DRAW VALVE 1 1 2 OD X 3 014753 1 000 BRUSH END DOOR SPOUT SS HT 039719 1 000 BRUSH MIX PUMP BODY 3 X7 WHITE 023316 1 000 BRUSH PUMP SPOUT MC13 054068 1 000 BRUSH REAR BRG 1IN DX2IN LGX14 013071 1 000 BRUSH SET LVB 050...

Страница 69: ...VAL FREEZER 048260 WHT 1 000 LABEL 1 4 X 1 1 2 LONG BROWN 022710 1 000 LABEL 1 4 X 1 1 2 LONG DK BLUE 022708 1 000 LABEL 1 4 X 1 1 2 LONG RED 022707 1 000 LABEL 1 4 X 1 1 2 LONG WHITE 022709 1 000 LABEL CAUTION AGITATOR 045191 1 000 LABEL CAUTION GROUND ENG SPN 032164 1 000 LABEL DOOR WARN MOVE PART 032749 1 000 LABEL WARN COVER 051433 6 000 LINE A AIR 45 DEG BARB X47043 12 4 103 FROM AIR MANIFOLD...

Страница 70: ...ATE KIT 63 73 MANIFOLD FOUR VALVE 037780 1 103 PRIOR TO J2111806 N A 63 VALVE AIR 3 WAY 24VAC 045787 1 4 103 PRIOR TO J6061311 VALVE AIR 3 WAY 12VDC 045787 2 1 103 PRIOR TO J6061311 MOTOR A SPINNER W PLUG X35584SER2 1 103 CONNECTOR PLUG 3 PIN FEMALE 022522 1 103 PIN MALE 084 DIA MATE N LOK 021624 3 103 CAP CYLINDER AIR PORTION CTR 045975 1 103 CYLINDER AIR 1 1 6 BORE X 1 032999 1 103 MOTOR 1 0 HP ...

Страница 71: ... 16 68 042005 34 1 103 MOTOR REDUCER 50 60 Hz NUT OVERLOAD RESET 045026 1 000 PAIL MIX 10 QT 013163 1 000 PAN A DRIP 5459 X28142 1 103 PAN DRIP HT 048204 1 103 J4070000 UP MIX PUMP 84 PANEL A FRONT PH61 X55436 1 103 PANEL A LOWER SIDE X24397 SER 1 103 LEFT PANEL LOWER SIDE R 5472 PH61 034680 1 103 RIGHT PANEL REAR 5472 048203 1 103 PANEL SIDE UPPER LEFT 5472 056012 1 103 PANEL SIDE UPPER RIGHT 547...

Страница 72: ... SHAKE 056873 14 1 103 CYLINDER PUMP HOPPER SHAKE 057944 1 103 GASKET SIMPLIFIED PUMP VALVE 053527 1 000 O RING 2 1 8 OD X 139W 225 020051 2 000 PIN A RETAINING X55450 1 103 PISTON PUMP SIMPLIFIED 053526 1 103 PUMP GLYCOL 1 8NPT 1650 RPM 041785 1 103 MOTOR SERVICE GLYCOL PUMP 041785 1 1 103 PUMP SERVICE GLYCOL PUMP 041785 2 1 103 MAGNET GLYCOL PUMP MOTOR 041785 3 1 103 BOOT GLYCOL PUMP 042131 1 00...

Страница 73: ...STARTER 3 PHASE 3 TO 5 AMP 041950 33J 1 103 97 OVERLOAD THERMAL 047150 33J 1 103 101 SWITCH A DRAW 5472 X45076 SER 1 103 BEARING SWITCH 482 8663 034042 1 000 BEARING SWITCH 482 8663 034043 2 000 BRACKET A ACTUATOR 5472 HT X41882 1 103 BRACKET A DRAW SWITCH 5472HT X41879 1 103 E RING 1 4 032190 1 000 INSULATOR SWITCH 1 64 ARMITE 029099 1 000 NUT PUSH ON 1 2DIA SHAFT 039735 2 103 ROD A DRAW 5472 HT ...

Страница 74: ...1 000 TRIM REAR CORNER LEFT 045516 1 103 LEFT 123 TRIM REAR CORNER RIGHT 045517 1 103 RIGHT 123 NUTSERT 10 32 047597 4 103 FOR REAR CORNER TRIM 123 TRIM A SHELF 5472 X45334 1 103 BELOW SPLASH SHIELD TUBE A FEED HOPPER SHAKE X56522 1 103 TUBE 170 ID X 250 OD 075885 115 ft 000 BULK UNDER P N R40302 TUBE VINYL 1 4ID X 1 16WALL 020941 16 2 000 BULK UNDER P N R30312 TUBE VINYL 1 8ID X 1 16 WALL 020938 ...

Страница 75: ...24156 2 103 220 240V 50HZ 3PH 200V 50 60HZ 3PH BLOCK TERMINAL 7P GREEN 024156 1 103 380 415V 50HZ 3N 4WIRE BLOCK TERMINAL 4P L1 L2 L3 N 039424 1 103 380 415V 50HZ 3N 4WIRE COMPRESSOR M63B203DBDB 062274 33 1 512 220 240V 50HZ 3PH COMPRESSOR M63B203DBEB 062274 58 1 512 380 415V 50HZ 3N 4WIRE DIAGRAM WIRING PH61 044816 35 1 NNN 220 240V 50HZ 3PH DIAGRAM WIRING 5472 044816 39 1 NNN 200V 50 60HZ 3PH DI...

Страница 76: ... 60HZ 3PH 380 415V 50HZ 3N 4WIRE PCB A CONTROL PH61 UVC2 ROH X63969 SER 1 212 220 240V 50HZ 3PH 380 415V 50HZ 3N 4WIRE CONTROL ROHS UVC2 X63927 SER 1 212 220 240V 50HZ 3PH CHIP SOFTWARE PH61 CTRL X40881 1 103 220 240V 50HZ 3PH PULLEY AGT DR 1 690PDX5 16 THD 045717 1 103 220 240V 50HZ 3PH 380 415V 50HZ 3N 4WIRE PULLEY AGT MTR 2 110PDX3 8BORE 045718 1 103 220 240V 50HZ 3PH 380 415V 50HZ 3N 4WIRE PUL...

Страница 77: ...PH61 044816 33 8 07 ...

Страница 78: ...PH61 044816 62 8 07 ...

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Carrier PH61, Руководство по эксплуатации

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