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18

Status Code 25

MODEL SELECTION OR SETUP ERROR – If status code 25 only flashes 4 times on power--up the variable speed fur-

nace control is missing its model plug (PL4) and is defaulting to the model selection stored in memory.

If status code 25 flashes continuously it could indicate any of the following:

1. Model plug (PL4) is missing and there is no valid model stored in permanent memory. This will happen if you forget to install the

model plug (PL4) on a service replacement board.

2. Thermostat call with SW1--1 ON.
3. Thermostat call with SW1--6 ON.
4. SW1--1 and SW1--6 both ON together.
5. Two different furnace models twinned.
6. Board does not recognize model plug. Verify model plug part number to model plug table shown on furnace wiring label.

STEP

ACTION

YES

NO

GO TO

1.

Turn power off, remove the blower access panel, and disconnect the R thermostat lead from
the furnace control board.

2

2.

Turn power on and depress door switch. Use a piece of tape to hold switch closed.

3

3.

Does status code 25 flash only 4 times on power--up?

4

6

4.

The model plug is missing or invalid but the control will default to the model stored in
memory. The furnace will operate properly as if the model plug was installed. If you have

the APM program you can confirm the setting in memory.

5

5.

Go to page number indicated in Index for CLEANUP AND START--UP INSTRUC-
TIONS.

INDEX

6.

Is setup switch SW1--1 in the ON position?

7

8

7.

Put setup switch SW1--1 in the OFF position.

5

8.

Is setup switch SW1--6 in the ON position?

9

10

9.

Put setup switch SW1--6 in the OFF position.

5

10.

Is this a new service replacement control?

19

13

11.

You need to remove the model plug PL4 from the old control and install it on the new re-
placement control. Once you install the model plug the power to the furnace needs to be

reset because the model plug is only read on power--up.

12

12.

If the model plug is not available from the old control, reference the model plug chart on
the wiring schematic for the correct part number. If absolutely necessary you can install

two resistors into the PL4 connection on the control board. R1 goes across the middle 2

pins and R2 goes across the outer 2 pins. Reference the model plug chart on the schematic
for the correct resistance values. Resistors can be purchased at a nearby Radio Shack. The

resistors need to be within 10% of the stated value. Check with an ohm meter before in-

stalling.

5

13.

Is this furnace twinned with another furnace?

14

17

14.

Is the MAIN furnace flashing the status code?

15

17

15.

Do the furnaces have the same model number on the rating plate?

18

16

16.

Replace one of the furnaces because you cannot twin different size furnaces.

5

17.

Replace the variable speed furnace control.

5

18.

One of the model plugs is bad. Ohm out each one and replace the one that does not match
the model plug chart on the wiring schematic.

5

19.

Is the model plug PL4 from the old control installed?

20

11

20.

On PG9UAA furnaces make sure you have installed a furnace control date code 4106 or
later. The date code is the last 4 digits printed after the board part number in the WHITE

box near the L2 terminals on the right side of the furnace control. Reference Fig. 1 in Ap-

pendix A for the location of the board date code.

5

Status Code 31

HIGH--HEAT PRESSURE SWITCH OR RELAY DID NOT CLOSE OR REOPENED -- This status code can occur under the scenarios
shown below. Keep in mind that whenever the variable speed furnace control shuts unit down, gas remains off or shuts off immediately,

inducer continues running for 15 seconds, and if the blower is running, it remains running at low heat airflow or reduces to low heat airflow

for the selected off--delay. A miswired gas valve can cause this problem so make sure the BLUE wire goes to the gas valve M terminal and
the GREEN/YELLOW wire goes to the gas valve C terminal.

-- LOW HEAT

1.

PREPURGE OR STEADY--STATE -- If the high heat pressure switch input turns ON the variable speed begins flashing status code 31

and transitions to high heat. After the call for heat is satisfied and the blower off--delay is completed the control will stop displaying status

code 31.

Содержание PG9UAA

Страница 1: ...be performed by trained service personnel When working on heating equipment observe precautions in literature on tags and on labels attached to or shipped with the unit and other safety precautions th...

Страница 2: ...the switch Correct inadequate combustion air supply component failure before resetting the switch CAUTION Before operating the furnace check each manual reset switch for continuity If necessary press...

Страница 3: ...eat pressure switch HPS closes When the high heat pressure switch HPS closes the high heat gas valve solenoid GV HI is energized and the inducer motor RPM is noted by the furnace control CPU The RPM i...

Страница 4: ...If the furnace control CPU switches from low cooling to high cooling the furnace control CPU will energize the air conditioning relay ACR When the air conditioning relay ACR is energized the R to Y1 a...

Страница 5: ...ll continue operating for an additional 5 seconds if no other function requires blower motor BLWM operation a Continuous Blower Speed Selection from Thermostat To select different continuous blower ai...

Страница 6: ...Flame is proved while gas valve is de energized Inducer will run until fault is cleared Check for Leaky gas valve Stuck open gas valve 23 PRESSURE SWITCH DID NOT OPEN Check for Obstructed pressure tu...

Страница 7: ...ration or the inducer RPM signal was lost for 5 seconds during operation Check for Proper vent sizing Restricted combustion air supply Failed inducer motor Improper motor wiring 43 LOW HEAT PRESSURE S...

Страница 8: ...re erased after 72 hours or can be manually erased by putting setup switch SW1 1 in the ON position and jumpering R W W1 and Y Y2 simultaneously until status code 11 is flashed 9 10 9 Go to page numbe...

Страница 9: ...ly in only one of the twinned units 9 16 9 Are the fuses breakers or manual disconnects to the problem unit correctly set 11 10 10 Fix problem 5 11 Are the Auxiliary Limit switches properly set 12 10...

Страница 10: ...airflow when the G thermostat lead is disconnected and a call to dehumidify is active 12 13 12 Replace the variable speed furnace control 7 13 Reconnect the G thermostat lead or jumper and observe op...

Страница 11: ...HI solenoid in gas valve GV has failed or the furnace is extremely underfired STEP ACTION YES NO GO TO 1 Remove the blower access panel Disconnect the R thermostat lead from the furnace con trol board...

Страница 12: ...in Index for the CLEANUP AND STARTUP INSTRUC TIONS INDEX 5 Is setup switch SW1 6 in the ON position 6 7 6 Put setup switch SW1 6 in the OFF position 4 7 Jiggle setup switches SW1 1 and SW1 6 back and...

Страница 13: ...S 8 26 Power to the furnace was probably interrupted or line voltage was too low during a call for heat This is normal operation Go to the page number indicated in Index for the CLEANUP AND STARTUP IN...

Страница 14: ...code indicates the furnace failed to ignite gas and or prove flame in 4 attempts The variable speed furnace control will auto reset in 3 hours If the inducer motor is not running during lockout refer...

Страница 15: ...oving sensor electrode FSE 8 5 Does status code 22 stop flashing 6 7 6 Clean flame sensor with fine steel wool Inspect burner box assembly and remove any carbon deposits near the flame sensor opening...

Страница 16: ...t PL1 from variable speed furnace control 9 9 Do you have continuity between either RED wire connected to the limit circuit and chassis ground 10 3 10 You have a short circuit in the limit switch circ...

Страница 17: ...ure switch HPS and gas valve GV is shorting to ground Replace or repair it 11 45 Disconnect jumper wire across R W W1 and W2 thermostat terminals and wait until blower stops 46 46 Jumper R G and Y Y2...

Страница 18: ...chematic for the correct part number If absolutely necessary you can install two resistors into the PL4 connection on the control board R1 goes across the middle 2 pins and R2 goes across the outer 2...

Страница 19: ...lay is completed the variable speed will stop displaying status code 31 STEP ACTION YES NO GO TO 1 Turn power off remove blower access panel and disconnect the R thermostat lead from the furnace contr...

Страница 20: ...the high heat pressure switch HPS 12 Status Code 32 LOW HEAT PRESSURE SWITCH DID NOT CLOSE OR REOPENED This status code can occur as a result of the low heat pressure switch LPS not making or the low...

Страница 21: ...l across heat exchangers when fault occurs 25 26 25 Replace the pressure switch assembly 8 26 Is inducer motor rotating in direction indicated on the inducer housing 28 27 27 Replace inducer motor or...

Страница 22: ...have continuity across limit switch LS 19 16 16 Wait for unit to cool then recheck for continuity across limit switch LS 17 17 Do you have continuity across limit switch LS 19 18 18 Replace limit swit...

Страница 23: ...low 210 deg F 18 56 56 The problem may be related to poor air distribution or excessive pressure drop across filter Check filter and return air grilles for blockage Add turning vanes more supply openi...

Страница 24: ...ed component 15 15 Fix problem 8 16 Put setup switch SW1 6 in the OFF position and jumper the R and W W1 thermostat ter minals 17 17 Is 24 vac across BLUE and GREEN YELLOW wire to gas valve GV 21 18 1...

Страница 25: ...sure within 4 seconds after the gas valve is energized Flame sensor location Air leakage around igniter bracket 8 48 Furnace will not operate or ignite on low heat Check the following Flame sensor loc...

Страница 26: ...te The voltage should be very stable and should not fluctuate more than 02 vdc If the voltage fluctuates get a different volt meter before going on to the following steps Note Since the variable speed...

Страница 27: ...rol module from motor portion of blower motor DO NOT PULL ON WIRES GRIP PLUG ONLY 42 42 When blower control module is completely detached from blower motor verify with stand ard ohmmeter that the resi...

Страница 28: ...29 Disconnect collector box tube to pressure switch assembly 30 30 Turn power on and jumper the R and W W1 thermostat terminals 31 31 Does status code 42 flash within 20 seconds after a call for heat...

Страница 29: ...ressure switch HPS makes 45 49 Status Code 43 LOW HEAT PRESSURE SWITCH OPEN WHILE HIGH HEAT PRESSURE SWITCH IS CLOSED This status code can occur as a result of the low heat pressure switch LPS not mak...

Страница 30: ...rol 8 19 Replace the low heat pressure switch or the pressure switch assembly 8 Status Code 45 CONTROL CIRCUITRY LOCKOUT This status code indicates the variable speed furnace control detected one of t...

Страница 31: ...ONNECTOR SW1 SETUP SWITCHES AND BLOWER OFF DELAY STATUS AND COMM LED LIGHTS 3 AMP FUSE TRANSFORMER 24 VAC CONNECTIONS PL3 ECM BLOWER HARNESS CONNECTOR PL1 LOW VOLTAGE MAIN HARNESS CONNECTOR EAC 1 TERM...

Страница 32: ...32 A09683 Fig 2 Wiring Diagram PG9UAA...

Страница 33: ...en delivers requested airflow CFM as defined by serial commands received from the variable speed furnace control The ECM blower motor is configured via the variable speed furnace control to react to c...

Страница 34: ...LOW HEAT PRESSURE SWITCH Make Point Break Point Make Point Break Point 60 000 1 81 in W C max 1 63 in W C 0 05 0 86 in W C max 0 71 in W C 0 05 80 000 0 91 in W C max 0 76 in W C 0 05 100 000 0 95 in...

Страница 35: ...0 20 in w c Supply ESP before Coil 0 40 in w c Total ESP 0 60 in w c Example 2 Return ESP before Filter 0 10 in w c Filter Static Pressure Drop 2000 cfm 0 10 in w c Supply ESP after Coil 0 20 in w c...

Страница 36: ...ill work within the voltage range of 102 to 132 VAC Hence there is no voltage regulation circuits on the furnace control board A new Silicon Nitride igniter has a normal resistance range of 40 to 70 o...

Страница 37: ...rnace will do on a cold start coming out of night setback coming on in low heat and coming on in high heat EXAMPLE 1 Furnace ran for 16 minutes in low heat and 5 minutes in high heat during previous c...

Страница 38: ...f time as calculated by the following LH run time 5600 HL 122 Unit will initiate the next cycle in Low Heat for a maximum of 16 minutes before initiating High Heat if the call for heat still exists Un...

Страница 39: ...oduct theory and skills programs is available using popular video based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products...

Страница 40: ...s D 7310 W Morris St D Indianapolis IN 46231 Printed in U S A Edition Date 10 10 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations...

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