background image

21

STEP

ACTION

YES

NO

GO TO

11.

You have an open wire or bad terminal on the YELLOW wire from the variable speed fur-
nace control to the low heat pressure switch LPS.

12

12.

Repair or replace the main wire harness.

8

13.

Replace the variable speed furnace control.

8

14.

At start of cycle as inducer is ramping up, does low heat pressure switch LPS make then
break?

15

17

15.

The problem is either a sag in vent pipe or a clogged drain trap or line. Also check for
improperly plumbed drain tubing within furnace.

16

16.

Fix problem.

8

17.

Is 24--vac across ORANGE wire on the low heat pressure switch LPS and C

OM--24

V on

variable speed furnace control?

18

21

18.

Is 24--vac across connector terminal PL1--4 and C

OM--24

V on variable speed furnace con-

trol?

13

19

19.

Turn power off and disconnect jumper wire across R and W/W1 thermostat terminals.

20

20.

You have an open circuit between the low heat pressure switch LPS and the variable speed
furnace control. This includes all the ORANGE wire interconnecting the low heat pressure

switch LPS to the variable speed furnace control. It also includes the low gas pressure

switch LGPS (if used).
Check the continuity across the low gas pressure switch LGPS (if used). If there is no con-

tinuity check the propane line pressure. If the propane line pressure is correct replace the

low gas pressure switch LGPS.
Check the continuity of each ORANGE wire interconnecting the low heat pressure switch

LPS and the variable speed furnace control. Repair open wire or replace harness.

8

21.

Turn power off and disconnect jumper wire across R and W/W1 thermostat terminals.

22

22.

Connect 1 side of slope manometer with a tee to collector box pressure tap. Connect other
side with a tee to gas valve pressure fitting. Refer to pressure check diagram in Appendix

C.

23

23.

Turn power on and jumper R and W/W1 thermostat terminals.

24

24.

Do you have atleast 0.95 in. W.C. pressure drop (0.75 in. W.C. on 040 model) across heat
exchangers when fault occurs?

25

26

25.

Replace the pressure switch assembly.

8

26.

Is inducer motor rotating in direction indicated on the inducer housing?

28

27

27.

Replace inducer motor or inducer motor assembly.

8

28.

Turn power off.

29

29.

Is inducer wheel okay?

31

30

30.

If possible, replace inducer wheel. Otherwise, replace inducer motor assembly.

8

31.

Is the inducer wheel properly mounted to the inducer motor shaft?

32

16

32.

Is there any frost build--up on the combustion--air inlet?

33

34

33.

The problem is caused by reversed vent and combustion--air pipes or some other moist air
entering combustion--air pipe.

16

34.

You have excessive restriction in combustion--air or vent pipe. Also check for proper vent
sizing for installation.

16

35.

Continue to observe furnace operation for 20 minutes or until status code starts flashing.

36

36.

Does status code 32 flash?

38

37

37.

Does a different status code flash?

7

8

38.

Turn power off and disconnect jumper wire across R and W/W1 thermostat terminals.

39

39.

Connect 1 side of slope manometer with a tee to collector box pressure tap. Connect other
side with a tee to gas valve pressure fitting. Refer to pressure check diagram in Appendix

C.

40

40.

Turn power on and jumper R and W/W1 thermostat terminals.

41

41.

Monitor slope manometer. Does the pressure reading appear to be stable when fault oc-
curs?

43

42

42.

Check for a sag in vent pipe or partially clogged drain trap or line. Also check for improp-
erly plumbed drainage tubing within furnace. Install combustion air disk if not used or add

additional restriction to combustion--air inlet.

8

43.

Does the pressure reading slowly drop off before flashing status code 42?

45

44

44.

Replace pressure switch assembly. If problem persists, check wiring for an intermittent
connection in low heat pressure switch LPS circuit.

8

45.

Check for partially clogged drain trap or line. If furnace is installed in the horizontal posi-
tion make sure the furnace is pitched forward

¼

inch minimum to

½

inch maximum. If

furnace is installed in the upflow or downflow position make sure the furnace is level or

pitched forward within

½

inch.

8

Содержание PG9UAA

Страница 1: ...be performed by trained service personnel When working on heating equipment observe precautions in literature on tags and on labels attached to or shipped with the unit and other safety precautions th...

Страница 2: ...the switch Correct inadequate combustion air supply component failure before resetting the switch CAUTION Before operating the furnace check each manual reset switch for continuity If necessary press...

Страница 3: ...eat pressure switch HPS closes When the high heat pressure switch HPS closes the high heat gas valve solenoid GV HI is energized and the inducer motor RPM is noted by the furnace control CPU The RPM i...

Страница 4: ...If the furnace control CPU switches from low cooling to high cooling the furnace control CPU will energize the air conditioning relay ACR When the air conditioning relay ACR is energized the R to Y1 a...

Страница 5: ...ll continue operating for an additional 5 seconds if no other function requires blower motor BLWM operation a Continuous Blower Speed Selection from Thermostat To select different continuous blower ai...

Страница 6: ...Flame is proved while gas valve is de energized Inducer will run until fault is cleared Check for Leaky gas valve Stuck open gas valve 23 PRESSURE SWITCH DID NOT OPEN Check for Obstructed pressure tu...

Страница 7: ...ration or the inducer RPM signal was lost for 5 seconds during operation Check for Proper vent sizing Restricted combustion air supply Failed inducer motor Improper motor wiring 43 LOW HEAT PRESSURE S...

Страница 8: ...re erased after 72 hours or can be manually erased by putting setup switch SW1 1 in the ON position and jumpering R W W1 and Y Y2 simultaneously until status code 11 is flashed 9 10 9 Go to page numbe...

Страница 9: ...ly in only one of the twinned units 9 16 9 Are the fuses breakers or manual disconnects to the problem unit correctly set 11 10 10 Fix problem 5 11 Are the Auxiliary Limit switches properly set 12 10...

Страница 10: ...airflow when the G thermostat lead is disconnected and a call to dehumidify is active 12 13 12 Replace the variable speed furnace control 7 13 Reconnect the G thermostat lead or jumper and observe op...

Страница 11: ...HI solenoid in gas valve GV has failed or the furnace is extremely underfired STEP ACTION YES NO GO TO 1 Remove the blower access panel Disconnect the R thermostat lead from the furnace con trol board...

Страница 12: ...in Index for the CLEANUP AND STARTUP INSTRUC TIONS INDEX 5 Is setup switch SW1 6 in the ON position 6 7 6 Put setup switch SW1 6 in the OFF position 4 7 Jiggle setup switches SW1 1 and SW1 6 back and...

Страница 13: ...S 8 26 Power to the furnace was probably interrupted or line voltage was too low during a call for heat This is normal operation Go to the page number indicated in Index for the CLEANUP AND STARTUP IN...

Страница 14: ...code indicates the furnace failed to ignite gas and or prove flame in 4 attempts The variable speed furnace control will auto reset in 3 hours If the inducer motor is not running during lockout refer...

Страница 15: ...oving sensor electrode FSE 8 5 Does status code 22 stop flashing 6 7 6 Clean flame sensor with fine steel wool Inspect burner box assembly and remove any carbon deposits near the flame sensor opening...

Страница 16: ...t PL1 from variable speed furnace control 9 9 Do you have continuity between either RED wire connected to the limit circuit and chassis ground 10 3 10 You have a short circuit in the limit switch circ...

Страница 17: ...ure switch HPS and gas valve GV is shorting to ground Replace or repair it 11 45 Disconnect jumper wire across R W W1 and W2 thermostat terminals and wait until blower stops 46 46 Jumper R G and Y Y2...

Страница 18: ...chematic for the correct part number If absolutely necessary you can install two resistors into the PL4 connection on the control board R1 goes across the middle 2 pins and R2 goes across the outer 2...

Страница 19: ...lay is completed the variable speed will stop displaying status code 31 STEP ACTION YES NO GO TO 1 Turn power off remove blower access panel and disconnect the R thermostat lead from the furnace contr...

Страница 20: ...the high heat pressure switch HPS 12 Status Code 32 LOW HEAT PRESSURE SWITCH DID NOT CLOSE OR REOPENED This status code can occur as a result of the low heat pressure switch LPS not making or the low...

Страница 21: ...l across heat exchangers when fault occurs 25 26 25 Replace the pressure switch assembly 8 26 Is inducer motor rotating in direction indicated on the inducer housing 28 27 27 Replace inducer motor or...

Страница 22: ...have continuity across limit switch LS 19 16 16 Wait for unit to cool then recheck for continuity across limit switch LS 17 17 Do you have continuity across limit switch LS 19 18 18 Replace limit swit...

Страница 23: ...low 210 deg F 18 56 56 The problem may be related to poor air distribution or excessive pressure drop across filter Check filter and return air grilles for blockage Add turning vanes more supply openi...

Страница 24: ...ed component 15 15 Fix problem 8 16 Put setup switch SW1 6 in the OFF position and jumper the R and W W1 thermostat ter minals 17 17 Is 24 vac across BLUE and GREEN YELLOW wire to gas valve GV 21 18 1...

Страница 25: ...sure within 4 seconds after the gas valve is energized Flame sensor location Air leakage around igniter bracket 8 48 Furnace will not operate or ignite on low heat Check the following Flame sensor loc...

Страница 26: ...te The voltage should be very stable and should not fluctuate more than 02 vdc If the voltage fluctuates get a different volt meter before going on to the following steps Note Since the variable speed...

Страница 27: ...rol module from motor portion of blower motor DO NOT PULL ON WIRES GRIP PLUG ONLY 42 42 When blower control module is completely detached from blower motor verify with stand ard ohmmeter that the resi...

Страница 28: ...29 Disconnect collector box tube to pressure switch assembly 30 30 Turn power on and jumper the R and W W1 thermostat terminals 31 31 Does status code 42 flash within 20 seconds after a call for heat...

Страница 29: ...ressure switch HPS makes 45 49 Status Code 43 LOW HEAT PRESSURE SWITCH OPEN WHILE HIGH HEAT PRESSURE SWITCH IS CLOSED This status code can occur as a result of the low heat pressure switch LPS not mak...

Страница 30: ...rol 8 19 Replace the low heat pressure switch or the pressure switch assembly 8 Status Code 45 CONTROL CIRCUITRY LOCKOUT This status code indicates the variable speed furnace control detected one of t...

Страница 31: ...ONNECTOR SW1 SETUP SWITCHES AND BLOWER OFF DELAY STATUS AND COMM LED LIGHTS 3 AMP FUSE TRANSFORMER 24 VAC CONNECTIONS PL3 ECM BLOWER HARNESS CONNECTOR PL1 LOW VOLTAGE MAIN HARNESS CONNECTOR EAC 1 TERM...

Страница 32: ...32 A09683 Fig 2 Wiring Diagram PG9UAA...

Страница 33: ...en delivers requested airflow CFM as defined by serial commands received from the variable speed furnace control The ECM blower motor is configured via the variable speed furnace control to react to c...

Страница 34: ...LOW HEAT PRESSURE SWITCH Make Point Break Point Make Point Break Point 60 000 1 81 in W C max 1 63 in W C 0 05 0 86 in W C max 0 71 in W C 0 05 80 000 0 91 in W C max 0 76 in W C 0 05 100 000 0 95 in...

Страница 35: ...0 20 in w c Supply ESP before Coil 0 40 in w c Total ESP 0 60 in w c Example 2 Return ESP before Filter 0 10 in w c Filter Static Pressure Drop 2000 cfm 0 10 in w c Supply ESP after Coil 0 20 in w c...

Страница 36: ...ill work within the voltage range of 102 to 132 VAC Hence there is no voltage regulation circuits on the furnace control board A new Silicon Nitride igniter has a normal resistance range of 40 to 70 o...

Страница 37: ...rnace will do on a cold start coming out of night setback coming on in low heat and coming on in high heat EXAMPLE 1 Furnace ran for 16 minutes in low heat and 5 minutes in high heat during previous c...

Страница 38: ...f time as calculated by the following LH run time 5600 HL 122 Unit will initiate the next cycle in Low Heat for a maximum of 16 minutes before initiating High Heat if the call for heat still exists Un...

Страница 39: ...oduct theory and skills programs is available using popular video based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products...

Страница 40: ...s D 7310 W Morris St D Indianapolis IN 46231 Printed in U S A Edition Date 10 10 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations...

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