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APPENDIX F

FURNACE STAGING ALGORITHM

On initial thermostat call for heat after power--up, furnace staging algorithm will provide 16 minutes of low heat provided setup switch

SW1--2 is off. If call for heat still exists after operating for 16 minutes in low heat, furnace switches to high heat until the thermostat is

satisfied.
During subsequent calls for heat:
--Low heat run time is calculated based on previous heating cycle.
--High heat run time is not calculated. High heat is energized in 1 of 3 ways and runs until the thermostat is satisfied:

1. After low heat has run for 16 minutes and call for heat is still present.
2. When the furnace staging algorithm (using previous cycle information) determines high heat is necessary for the entire thermostat

cycle.

3. After the calculated low heat on time has elapsed and the call for heat is still present.

— The following flow chart shows how the furnace staging algorithm calculates low heat on times. To predict low heat operation, the

times in Low Heat (LH) and High Heat (HH) on the previous cycle must be known. The furnace staging algorithm uses these
values to determine how much low heat operation will occur on the next call for heat.

— Four examples are shown below to illustrate what the furnace will do on a cold start, coming out of night setback, coming on in low

heat, and coming on in high heat.

EXAMPLE 1:

Furnace ran for 16 minutes in low heat and 5 minutes in high heat during previous call for heat.

LH = 16

HH = 5

Calculate: (228 x 16) + (350 x 5) = 5398

3648 < 5398 < 5600

Calculate low heat run time for next cycle.

LH

run time

= (5600 -- 5398) / 122 = 1.6

Next cycle, furnace will run for 2 minutes in low heat and then

switch to high heat, if heat call is still present.

EXAMPLE 2:

Furnace ran for 16 minutes in low heat and 10 minutes in high heat during previous call for heat.

LH = 16

HH = 10

Calculate: (228 x 16) + (350 x 10) = 7148

7148 > 5600

Next cycle furnace will only run in high heat, low heat run time is 0 min.

EXAMPLE 3:

Furnace ran for 13 minutes in low heat and 5 minutes in high heat during previous call for heat. This can

happen if the furnace staging algorithm calculated 13 minutes based on previous call for heat.

LH = 13

HH = 5

Calculate: (228 x 13) + (350 x 5) = 4714

3648 < 4714 < 5600

Calculate low heat run time for next cycle.

LH

run time

= (5600 -- 4714) / 122 = 7.26

Next cycle, furnace will run for 7 minutes in low heat and then

switch to high heat, if heat call is still present.

EXAMPLE 4:

Furnace ran for 0 minutes in low heat and 10 minutes in high heat during previous call for heat.

LH = 0

HH = 10

Calculate: (228 x 0) + (350 x 10) = 3500

3500 < 3648

Next cycle furnace will only run in low heat for 16 minutes maximum, then switch to high

heat, if heat call is still present.

Содержание PG9UAA

Страница 1: ...be performed by trained service personnel When working on heating equipment observe precautions in literature on tags and on labels attached to or shipped with the unit and other safety precautions th...

Страница 2: ...the switch Correct inadequate combustion air supply component failure before resetting the switch CAUTION Before operating the furnace check each manual reset switch for continuity If necessary press...

Страница 3: ...eat pressure switch HPS closes When the high heat pressure switch HPS closes the high heat gas valve solenoid GV HI is energized and the inducer motor RPM is noted by the furnace control CPU The RPM i...

Страница 4: ...If the furnace control CPU switches from low cooling to high cooling the furnace control CPU will energize the air conditioning relay ACR When the air conditioning relay ACR is energized the R to Y1 a...

Страница 5: ...ll continue operating for an additional 5 seconds if no other function requires blower motor BLWM operation a Continuous Blower Speed Selection from Thermostat To select different continuous blower ai...

Страница 6: ...Flame is proved while gas valve is de energized Inducer will run until fault is cleared Check for Leaky gas valve Stuck open gas valve 23 PRESSURE SWITCH DID NOT OPEN Check for Obstructed pressure tu...

Страница 7: ...ration or the inducer RPM signal was lost for 5 seconds during operation Check for Proper vent sizing Restricted combustion air supply Failed inducer motor Improper motor wiring 43 LOW HEAT PRESSURE S...

Страница 8: ...re erased after 72 hours or can be manually erased by putting setup switch SW1 1 in the ON position and jumpering R W W1 and Y Y2 simultaneously until status code 11 is flashed 9 10 9 Go to page numbe...

Страница 9: ...ly in only one of the twinned units 9 16 9 Are the fuses breakers or manual disconnects to the problem unit correctly set 11 10 10 Fix problem 5 11 Are the Auxiliary Limit switches properly set 12 10...

Страница 10: ...airflow when the G thermostat lead is disconnected and a call to dehumidify is active 12 13 12 Replace the variable speed furnace control 7 13 Reconnect the G thermostat lead or jumper and observe op...

Страница 11: ...HI solenoid in gas valve GV has failed or the furnace is extremely underfired STEP ACTION YES NO GO TO 1 Remove the blower access panel Disconnect the R thermostat lead from the furnace con trol board...

Страница 12: ...in Index for the CLEANUP AND STARTUP INSTRUC TIONS INDEX 5 Is setup switch SW1 6 in the ON position 6 7 6 Put setup switch SW1 6 in the OFF position 4 7 Jiggle setup switches SW1 1 and SW1 6 back and...

Страница 13: ...S 8 26 Power to the furnace was probably interrupted or line voltage was too low during a call for heat This is normal operation Go to the page number indicated in Index for the CLEANUP AND STARTUP IN...

Страница 14: ...code indicates the furnace failed to ignite gas and or prove flame in 4 attempts The variable speed furnace control will auto reset in 3 hours If the inducer motor is not running during lockout refer...

Страница 15: ...oving sensor electrode FSE 8 5 Does status code 22 stop flashing 6 7 6 Clean flame sensor with fine steel wool Inspect burner box assembly and remove any carbon deposits near the flame sensor opening...

Страница 16: ...t PL1 from variable speed furnace control 9 9 Do you have continuity between either RED wire connected to the limit circuit and chassis ground 10 3 10 You have a short circuit in the limit switch circ...

Страница 17: ...ure switch HPS and gas valve GV is shorting to ground Replace or repair it 11 45 Disconnect jumper wire across R W W1 and W2 thermostat terminals and wait until blower stops 46 46 Jumper R G and Y Y2...

Страница 18: ...chematic for the correct part number If absolutely necessary you can install two resistors into the PL4 connection on the control board R1 goes across the middle 2 pins and R2 goes across the outer 2...

Страница 19: ...lay is completed the variable speed will stop displaying status code 31 STEP ACTION YES NO GO TO 1 Turn power off remove blower access panel and disconnect the R thermostat lead from the furnace contr...

Страница 20: ...the high heat pressure switch HPS 12 Status Code 32 LOW HEAT PRESSURE SWITCH DID NOT CLOSE OR REOPENED This status code can occur as a result of the low heat pressure switch LPS not making or the low...

Страница 21: ...l across heat exchangers when fault occurs 25 26 25 Replace the pressure switch assembly 8 26 Is inducer motor rotating in direction indicated on the inducer housing 28 27 27 Replace inducer motor or...

Страница 22: ...have continuity across limit switch LS 19 16 16 Wait for unit to cool then recheck for continuity across limit switch LS 17 17 Do you have continuity across limit switch LS 19 18 18 Replace limit swit...

Страница 23: ...low 210 deg F 18 56 56 The problem may be related to poor air distribution or excessive pressure drop across filter Check filter and return air grilles for blockage Add turning vanes more supply openi...

Страница 24: ...ed component 15 15 Fix problem 8 16 Put setup switch SW1 6 in the OFF position and jumper the R and W W1 thermostat ter minals 17 17 Is 24 vac across BLUE and GREEN YELLOW wire to gas valve GV 21 18 1...

Страница 25: ...sure within 4 seconds after the gas valve is energized Flame sensor location Air leakage around igniter bracket 8 48 Furnace will not operate or ignite on low heat Check the following Flame sensor loc...

Страница 26: ...te The voltage should be very stable and should not fluctuate more than 02 vdc If the voltage fluctuates get a different volt meter before going on to the following steps Note Since the variable speed...

Страница 27: ...rol module from motor portion of blower motor DO NOT PULL ON WIRES GRIP PLUG ONLY 42 42 When blower control module is completely detached from blower motor verify with stand ard ohmmeter that the resi...

Страница 28: ...29 Disconnect collector box tube to pressure switch assembly 30 30 Turn power on and jumper the R and W W1 thermostat terminals 31 31 Does status code 42 flash within 20 seconds after a call for heat...

Страница 29: ...ressure switch HPS makes 45 49 Status Code 43 LOW HEAT PRESSURE SWITCH OPEN WHILE HIGH HEAT PRESSURE SWITCH IS CLOSED This status code can occur as a result of the low heat pressure switch LPS not mak...

Страница 30: ...rol 8 19 Replace the low heat pressure switch or the pressure switch assembly 8 Status Code 45 CONTROL CIRCUITRY LOCKOUT This status code indicates the variable speed furnace control detected one of t...

Страница 31: ...ONNECTOR SW1 SETUP SWITCHES AND BLOWER OFF DELAY STATUS AND COMM LED LIGHTS 3 AMP FUSE TRANSFORMER 24 VAC CONNECTIONS PL3 ECM BLOWER HARNESS CONNECTOR PL1 LOW VOLTAGE MAIN HARNESS CONNECTOR EAC 1 TERM...

Страница 32: ...32 A09683 Fig 2 Wiring Diagram PG9UAA...

Страница 33: ...en delivers requested airflow CFM as defined by serial commands received from the variable speed furnace control The ECM blower motor is configured via the variable speed furnace control to react to c...

Страница 34: ...LOW HEAT PRESSURE SWITCH Make Point Break Point Make Point Break Point 60 000 1 81 in W C max 1 63 in W C 0 05 0 86 in W C max 0 71 in W C 0 05 80 000 0 91 in W C max 0 76 in W C 0 05 100 000 0 95 in...

Страница 35: ...0 20 in w c Supply ESP before Coil 0 40 in w c Total ESP 0 60 in w c Example 2 Return ESP before Filter 0 10 in w c Filter Static Pressure Drop 2000 cfm 0 10 in w c Supply ESP after Coil 0 20 in w c...

Страница 36: ...ill work within the voltage range of 102 to 132 VAC Hence there is no voltage regulation circuits on the furnace control board A new Silicon Nitride igniter has a normal resistance range of 40 to 70 o...

Страница 37: ...rnace will do on a cold start coming out of night setback coming on in low heat and coming on in high heat EXAMPLE 1 Furnace ran for 16 minutes in low heat and 5 minutes in high heat during previous c...

Страница 38: ...f time as calculated by the following LH run time 5600 HL 122 Unit will initiate the next cycle in Low Heat for a maximum of 16 minutes before initiating High Heat if the call for heat still exists Un...

Страница 39: ...oduct theory and skills programs is available using popular video based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products...

Страница 40: ...s D 7310 W Morris St D Indianapolis IN 46231 Printed in U S A Edition Date 10 10 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations...

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