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1-8

1.9 MAIN ALTERNATOR

(A-C GENERATOR)

Figure 1-6. Main Alternator (A-C Generator)

1.9.1 Principle of Operation

The MAC (Lima) brushless A-C generator is a

self-regulated, rotating field synchronous unit with the

rotor having a salient pole construction with amortisseur

windings. The generator stator and exciter stator are

combined in a common housing. The generator field,

exciter rotor and rotating rectifier assembly are mounted

on a common shaft. The output of the exciter rotor is

applied to the generator field winding through a rotating,

full-wave bridge, silicone rectifier unit.

The exciter pole pieces contain residual magnetism,

setting up lines of force across the air gap to the exciter

armature. When the exciter armature begins to rotate a

voltage is induced and current flow is initiated in the

exciter armature AC windings. This voltage is fed to the

rotating rectifier assembly, rectified and fed to the

alternator field coils. This DC voltage is sufficient to

magnetize the laminated alternator field which will set up

lines of force across the air gap to the alternator stator. As

the generator rotor rotates a voltage will be induced and

current will flow in the alternator stator windings and to

the output circuit.

All connections between the exciter stator windings

and the generator stator windings are internally

connected within the stator housing. Only the output

power leads of the generator unit are brought out to the

generator terminal box.

1.9.2 A-C Generator (Main Alternator)

Circuit Diagram

Figure 1-7 shows the internal schematic diagram of

the generator, exciter and rectifier unit. The generator is

a three phase unit and the exciter stator and exciter rotor

also have three phase windings. A portion of the exciter

stator windings is connected across a tap on the generator

stator winding. This exciter shunt winding provides the

generator field excitation power required for the

generator no load voltage. Another portion of the exciter

stator windings is connected in series with the output of

the generator and provides a compounding excitation

characteristic.

The rotor is, in effect, the secondary of a rotating

current transformer induction frequency converter. The

exciter rotor output voltage is applied to the generator

field windings by a three phase full wave rotating silicone

rectifier unit. The response time of the excitation system

is very fast since the exciter stator carries an alternating

current corresponding to the load current which appears

immediately on the exciter primary. An increase in load

current will cause an immediate increase in the exciter

secondary output voltage which is rectified and applied to

the generator field windings. The inherent compounding

characteristics of the excitation system provide excellent

voltage regulation even under heavy overload conditions.

FIELD

STATOR

GENERATOR

SHUNT

SERIES

L

O

A

D

ROTOR

EXCITER

RECTIFIER

ASSEMBLY

STATOR

Figure 1-7. A-C Generator Circuit Diagram

Содержание 69GL15-114

Страница 1: ...T 251 04 Models 69GL15 114 69GL15 134...

Страница 2: ...Transicold Division Carrier Corporation P O Box 4805 Syracuse N Y 13221 SERVICE MANUAL OPERATION AND DIESEL DRIVEN GENERATOR SET MODELS 69GL15 114 69GL15 134 Carrier Corporation 1995 D Printed in U S...

Страница 3: ...or Circuit Diagram 1 8 1 10 Battery Charging Alternator System 1 9 1 10 1 Introduction 1 9 1 10 2 Alternator Operation 1 10 1 10 3 Integral Voltage Regulator Operation 12 volts d c 1 10 2 OPERATION 2...

Страница 4: ...kcase Breather 4 3 4 4 Servicing and Adjusting V belt 4 4 4 4 1 Engine V belt 4 4 4 4 2 Alternator V belt 4 4 4 5 Servicing the Generator Main Alternator 4 4 4 5 1 Preventive Maintenance and Operating...

Страница 5: ...id Assembly 4 2 4 2 Air Filter 4 3 4 3 Rectifier Removal 4 4 4 4 A C Generator Rectifier Assembly 4 5 4 5 Diode Testing 4 5 4 6 Engine Shockmounts 4 7 4 7 Generator Shockmounts 4 7 4 8 Open Diode Trio...

Страница 6: ...for proper unit operation For power the Deutz F3L912W vertical in line three cylinder diesel engine is used The engine is equipped with glowplugs usedas a starting aid and spin on lube and fuel oil fi...

Страница 7: ...by circuit breakers listed below but will not shut down the engine if an overload occurs Table 1 2 Safety Devices Unsafe Condition Safety Switch Switch Setting a Engine 1 Broken fan belt 1 Fan belt s...

Страница 8: ...p 11 Fuel Solenoid 12 Engine Oil Filter 13 Generator Shockmount Figure 1 1 Generator Set Control Box Side 1 Fuel Filters 2 A C Generator 3 Starter Motor Location 4 Engine Oil Breather 5 Muffler Exhaus...

Страница 9: ...it Breaker 230 vac CB4 7 Circuit Breaker Trip Light 8 Circuit Breaker 460 vac CB1 9 Voltage Selector 10 Terminal Block TB 11 Circuit Breaker CB3 12 Circuit Breaker CB2 13 Run Relay RR 14 Heat Relay HR...

Страница 10: ...es 2826 cubic cm f Firing Order 1 2 3 g Fuel Winter Diesel No 1 Summer Diesel No 2 h Glow Plug Amperage 10 amps per plug at 12 vdc i Horsepower 33 5 hp 1800 rpm j Lubrication System Oil Pressure 40 to...

Страница 11: ...the piston forces the hot exhaust gases out of the cylinders through the exhaust valves and the exhaust manifold If the air filter is allowed to become dirty the operation of the engine would be impai...

Страница 12: ...nually reset 2 Circuit Breaker CB 2 The circuit breaker is located in the control box This device prevents excessive current draw by the components FS FH HR S SS and TT The circuit breaker opens at 20...

Страница 13: ...utput power leads of the generator unit are brought out to the generator terminal box 1 9 2 A C Generator Main Alternator Circuit Diagram Figure 1 7 shows the internal schematic diagram of the generat...

Страница 14: ...he alternator is supplied from the solid state regulator This integral voltage regulator which incorporates an IC all silicone semiconductor and thick film construction controls the current feed to th...

Страница 15: ...ce No mechanical contacts or relays are used to perform the voltage regulation of the alternator system The electronic circuitry should never require adjustment and the solid state active elements use...

Страница 16: ...pockets are provided capable of handling 2000 pounds NOTES 1 When installing genset torque mounting bolts to 85 90 ft lbs 11 75 12 44 mkg 2 It is not recommended using original locknuts for second ins...

Страница 17: ...TRUCTIONS a Starting Instructions NOTE On new or not yet broken in engines there is a possibility of oil seepage out the muffler exhaust pipe The following is recommended 1 Avoid prolonged high idle n...

Страница 18: ...With ignition switch in the START position starter solenoid is energized closing starter motor contactor contacts SS which energizes starter motor The starter motor turns over the engine resulting in...

Страница 19: ...control operation 4 3 3 Safety relay Check Glow plug s defective 4 3 6 Plugged fuel lines to injector s Engine Manual Mechanical lift fuel pump malfunction Engine Manual c Starter cranks Engine lube...

Страница 20: ...tch has been released d Pinion does not Defective starter Engine Manual disengage after engine is running 3 1 4 Malfunction In the Engine Starting Circuit a No power to Battery defective Correct start...

Страница 21: ...ure Plugged crankcase breather line 4 3 7 3 2 ALTERNATOR AUTOMOTIVE TYPE Battery Undercharged Defective cables dirty battery posts or corroded terminals Clean Loose or broken belt 4 4 2 Worn or broken...

Страница 22: ...ting voltage Fluctuating speed 4 3 4 May be indicated by Irregular speed of engine Engine Manual flickering lights Loose terminal or load connections Tighten Defective bearing causing uneven air gap 4...

Страница 23: ...3 Every 1000 Hour Maintenance Normal Operating Conditions X X 1 Complete 400 Hour Maintenance 4 1 2 X 2 Tighten engine and generator mounting bolts 4 7 X 3 Tighten all electrical connections in contro...

Страница 24: ...rom mounting bracket item 2 b Disconnect wiring to solenoid Remove mounting hardware from solenoid and then remove solenoid c Install new solenoid and mounting hardware connect wiring Make sure that t...

Страница 25: ...dicated level with SAE 10 oil for temperatures below freezing or SAE 30 for temperatures above freezing It is generally a recommended practice to use the same oil as required in the engine crankcase C...

Страница 26: ...e electrical equipment a Cooling Keep all cooling parts clean and make certain sufficient room is left on all sides for a plentiful supply of fresh coolant air flow DO NOT EXCEED TEMPERATURE RISE AS S...

Страница 27: ...ion machines to assure minimum vibration They will therefore remain dynamically stable at speed well beyond the synchronous speed of the generator The rotors on generators are however subjected to ext...

Страница 28: ...voltage does not build up 4 5 2 Installation and Removal a Removing the Generator 1 Remove ground wire from frame of generator set 2 Remove generator leads from power junction box then remove four 1 4...

Страница 29: ...unt Frame 6 Shockmount 7 Screw 3 8 16 x 1 1 4 lg 8 Flat Washer 3 8 9 Locknut 3 8 16 Genset frame 1 2 5 3 4 6 7 8 8 9 Figure 4 6 Engine Shockmounts NOTE For torque values refer to section 4 9 b Generat...

Страница 30: ...trio test Refer to section 4 8 4 Test No 1 2 Perform regulatortests Referto section4 8 4 If regulator is O K the cause is probably an open field circuit and alternator must be removed for repair 3 Fu...

Страница 31: ...ATOR POS OUTPUT B BATTERY BLACK RED STEP TEST POINT INDICATION 1 2 3 A B B REG BATTERY VOLTAGE JUMPER NOT ATTACHED TO OIL PRESSURE SWITCH OR TOGGLE SWITCH Figure 4 9 Open Regulator Test Test No 3 Alte...

Страница 32: ...ircuit A to D OK No Circuit B to C OK No Circuit B to D OK A D C B Figure 4 11 Alternator Brush Assembly 4 8 6 Slip Ring Servicing Clean brush contacting surfaces with fine crocus cloth Wipe dust and...

Страница 33: ...T 2 Req d 85 95 ft lb 11 75 13 mkg 3 8 16 x 1 1 4 lg SST 4 Req d 25 ft lb 3 46 mkg 5 8 18 x 4 00 lg SST 2 Req d 175 185 ft lb 24 25 5 mkg 5 8 18 x 2 00 lg SST 4 Req d 92 102 ft lb 12 7 14 1 mkg 3 8 16...

Страница 34: ...phase 60 hertz electrical supply WARNING Beware of moving V belts and belt driven components WARNING Before servicing unit make sure the unit circuit breaker CB 1 or CB 4 and the start stop switch are...

Страница 35: ...E6 FS FUEL SOLENOID BB4 GEN GENERATOR P13 DD5 GP GLOW PLUG N13 T11 GPI GLOW PLUG INDICATOR M12 U11 GPS GLOW PLUG SWITCH D2 D7 H11 GR GREEN Q7 P12 W13 HR HEATER RELAY M7 W11 IGN IGNITION SWITCH Q9 L1 C...

Страница 36: ...10 are wires from A C generator Figure 5 1 Electrical Wiring Schematic Diagram Models 69GL15 114 114 1 114 2 Drawing Number 69GL15 1094 RA Sheet 2 of 4 G H I J F E A B C D 1 2 3 4 5 6 7 8 9 10 11 12 1...

Страница 37: ...5 4 Figure 5 1 Electrical Wiring Schematic Diagram Models 69GL15 114 114 1 114 2 Drawing Number 69GL15 1094 RA Sheet 3 of 4 K L M N O P Q R S 3 4 5 6 7 8 9 10 11 12 13...

Страница 38: ...5 5 Figure 5 1 Electrical Wiring Schematic Diagram Models 69GL15 114 114 1 114 2 Drawing Number 69GL15 1094 RA Sheet 4 of 4 1 2 3 4 5 6 7 8 9 10 11 12 13 T U V W X Y Z AA BB CC DD EE FF GG...

Страница 39: ...5 6 Figure 5 2 Electrical Wiring Schematic Diagram Model 69GL15 134 134 1 134 2 134 4 Drawing Number 69GL15 2324 Rev B Sheet 1 of 4...

Страница 40: ...re wires from A C generator Figure 5 2 Electrical Wiring Schematic Diagram Model 69GL15 134 134 1 134 2 134 4 Drawing Number 69GL15 2324 Rev B Sheet 2 of 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 G H I...

Страница 41: ...5 8 Figure 5 2 Electrical Wiring Schematic Diagram Model 69GL15 134 134 1 134 2 134 4 Drawing Number 69GL15 2324 Rev B Sheet 3 of 4...

Страница 42: ...5 9 Figure 5 2 Electrical Wiring Schematic Diagram Model 69GL15 134 134 1 134 2 134 4 Drawing Number 69GL15 2324 Rev B Sheet 4 of 4...

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